Installation of the Sliding Window Panel

TASK 56-12-11-400-002-A-01
Installation of the Sliding Window Panel

WARNING: YOU MUST MAKE SURE THAT YOU CAN HOLD THE COMPONENT BEFORE YOU REMOVE/INSTALL IT. THE COMPONENT IS HEAVY. IF IT FALLS, IT CAN CAUSE INJURY TO PERSONS AND DAMAGE TO EQUIPMENT.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: DO NOT USE SHARP AND/OR METALLIC TOOLS OR OBJECTS TO REMOVE/INSTALL THE WINDSHIELD OR A WINDOW. DO NOT USE A LEVER AGAINST THE EDGE OF THE WINDSHIELD OR WINDOW. IF YOU DO NOT OBEY THESE INSTRUCTIONS, YOU WILL CAUSE DAMAGE TO THE WINDSHIELD OR WINDOW.

CAUTION: BEFORE YOU INSTALL/REMOVE THE GSE-TOOL, READ THE INSTRUCTIONS IN THE APPLICABLE GSE INSTRUCTION MANUAL. WHILE YOU OPERATE THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT OBEY THE INSTRUCTIONS, DAMAGE TO EQUIPMENT CAN OCCUR.

ZONE: 211
ZONE: 212
FIN: 8DG1
FIN: 8DG2

1. Reason for the Job

NOTE: Two persons are necessary for this procedure.

NOTE: There are alternative procedures for the installation of the sliding windows. This task gives one of the procedures. For the other procedures, refer to the related task in this page block.

NOTE: This procedure is applicable to the glass windows (SGS supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X).

2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE
No specific	AR	CUP - SUCTION
No specific	1	DYNAMOMETER 25 DAN (56.2 LBF)
No specific	AR	SHIM THICKNESS 1.4 MM (0.05 IN) - WOODEN
No specific	Torque wrench: range to between 22 and 20 m.N (16.22 and 14.75 lbf.ft )
No specific	Torque wrench: range to between 0.22 and 0.18 m.daN (19.47 and 15.93 lbf.in )
No specific	Torque wrench: range to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )
98D56103002001	1	WRENCH, REMOVAL - SLIDING WINDOW OF SPS

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.06AAB1)	Polysulfide Sealant-General Purpose Fillet -
(Material No.08BAA9)	Non Aqueous Cleaner-General - -
(Material No.14SBA1)	Textile-Lint free Cotton -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
211	COCKPIT
212	COCKPIT

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
52	LOCKWASHER	AIPC 56-12-11-02-185
53	LOCKWASHER	AIPC 56-12-11-02-185
54	LOCKWASHER	AIPC 56-12-11-03-185
55	LOCKWASHER	AIPC 56-12-11-03-185

E. Referenced Information

REFERENCE	DESIGNATION
TASK 25-13-41-400-803-A	Installation of the Personal Tablet Support
TASK 30-42-00-710-001-A	Operational Test of the Windshield Anti-Icing and Defogging
TASK 33-12-12-400-002-A	Installation of the Map Table lights
TASK 33-12-12-400-003-A	Installation of the Reading Light
TASK 33-12-12-400-804-A	Installation of the Map Table Light
TASK 33-12-18-400-001-A	Installation of the Map Table Light Rheostats
TASK 33-12-18-400-802-A	Installation of the Map-Table Light Control-Box
TASK 46-26-22-400-001-A	Installation of the EFB Display Unit (DU)
TASK 46-26-22-400-002-A	Installation of the EFB Display Unit (DU) Mounting Bracket
TASK 56-10-00-110-003-A	Cleaning of the L/R Sliding Windows
TASK 56-12-11-010-001-A	Opening of the Cockpit Sliding Windows
TASK 56-12-11-400-802-C	Installation of the Structural Bracket Assembly
TASK 56-12-11-410-001-A	Closing of the Cockpit Sliding Windows
ASM 304201
ASM 304202
Sliding Window Panel - Removal/Installation
Sliding Windows (SGS Supplier) - Clearances
Sliding Windows - Clearances
Sliding Window lining

3. Job Set-up
Subtask 56-12-11-860-055-A

A. Aircraft Maintenance Configuration
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in position at zone 210, in front of the sliding window.

Subtask 56-12-11-865-097-A

WARNING: MAKE SURE THAT THE CIRCUIT BREAKERS RELATED TO THE WEATHER RADAR ARE OPENED, SAFETIED AND TAGGED.

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C ALL
121VU	COM NAV/RADAR/1	5SQ1	K13
** ON A/C NOT FOR ALL
121VU	COM NAV/RADAR/2	5SQ2	K14
** ON A/C ALL
FOR FIN: 8DG1 (WINDOWSLIDING, L)
122VU	ANTI ICE/WINDOWS/L	4DG1	X14
122VU	ANTI ICE/WHC/1	5DG1	X13
123VU	ANTI ICE/L/WHSLD	1DG1	AF10
FOR FIN: 8DG2 (WINDOWSLIDING, R)
122VU	ANTI ICE/WINDOWS/R	4DG2	W14
122VU	ANTI ICE/WHC/2	5DG2	W13
123VU	ANTI ICE/R/WHSLD	1DG2	AF03

4. Procedure
Subtask 56-12-11-110-069-A

A. Preparation for Installation
(1) Clean the housing of the sliding window panel with Non Aqueous Cleaner-General - - (Material No.08BAA9) and the Textile-Lint free Cotton - (Material No.14SBA1) .

Subtask 56-12-11-420-081-A

B. Installation of the Sliding Window Panel

Sliding Window Panel - Removal/Installation

(1) Use the CUP - SUCTION to move and hold the sliding window panel (30) in position in its frame during the installation.
(2) Put the sliding window panel (30) and the retainer (31) in position in its housing.
(3) Move the frame of the sliding window to the closed position.
(4) Install the four screws (32) at the four corners of the frame.
(5) Move the frame of the sliding window to the open position.
(6) Install all the screws (32) and washers (33) and tighten them with your hand.
(7) Install the SHIM THICKNESS 1.4 MM (0.05 IN) - WOODEN between the sliding window panel (30) and the retainer (31) to get clearance A of 1.4 +1 mm or -1 mm (0.0551 +0.0394 in. or -0.0394 in.).
(8) Install the washers (33) and the screws (32) at the four corners of the frame.
(9) In a staggered pattern, TORQUE the screws (32) to between 0.22 and 0.18 m.daN (19.47 and 15.93 lbf.in )

Use the 98D56103002001 WRENCH, REMOVAL - SLIDING WINDOW OF SPS for the screw (32) behind the axis of the control handle.

(10) In a staggered pattern, TORQUE the screws (32) again to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )

.
(11) Remove the non metallic shims.
(12) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) in the peripheral gap.
(13) Clean the remaining sealing compound between the window panel (30) and the retainer (31) with the Textile-Lint free Cotton - (Material No.14SBA1) soaked with Non Aqueous Cleaner-General - - (Material No.08BAA9) .

Subtask 56-12-11-820-078-A

C. Check of the Out-of-flush Dimension
(1) Close the sliding window.
(2) Make sure that the window moves easily.
(3) Make sure that out-of-flush dimension A1 (between the Z-section of the sliding window and the frame) at measured points agrees with the value given in the related figure for:

The glass windows (SGS supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X).
Sliding Windows (SGS Supplier) - Clearances

NOTE: Out-of-flush dimension A1 of between -3 mm (-0.1181 in.) and 0.8 mm (0.0315 in.) is permitted at the measured points.

(4) Make sure that the difference between the maximum value of the out-of-flush dimension at measured points A, B, C and D agree with the value given in the related figure for:

The glass windows (SGS supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X).
Sliding Windows (SGS Supplier) - Clearances

NOTE: The difference between the maximum value of the out-of-flush dimension of 1 mm (0.0394 in.) maximum is permitted at measured points A, B, C and D.

Subtask 56-12-11-220-082-D

D. Adjustment of the Sliding Window Panel to Get Out-of-flush Dimension A1

Sliding Windows - Clearances

Sliding Windows (SGS Supplier) - Clearances

(1) If out-of-flush dimension A1 is not correct, adjust the sliding window panel:
(a) Release the lockwashers (52), (53), (54) and (55).
(b) Remove the circlips (42), (45), (46) and (51).
(c) Remove the nuts (41), (44), (47) and (50).
(d) Remove and discard the lockwashers (52), (53), (54) and (55).
(e) Install the new AIPC 56-12-11-02-185 LOCKWASHER (52) and the new AIPC 56-12-11-02-185 LOCKWASHER (53).
(f) Install the new AIPC 56-12-11-03-185 LOCKWASHER (54) and the new AIPC 56-12-11-03-185 LOCKWASHER (55).
(g) Install the nuts (41), (44), (47) and (50).
(h) Turn the eccentrics (40), (43), (48) and (49) to get out-of-flush dimension A1.
(i) TORQUE the nuts (41), (44), (47) and (50) to between 22 and 20 m.N (16.22 and 14.75 lbf.ft )

.
(j) Safety the nuts (41), (44), (47) and (50) with the lockwashers (52), (53), (54) and (55).
(k) Install the circlips (42), (45), (46) and (51).
(2) Adjustment of the latches (90):
(a) Make sure that the sliding window is closed.
(b) Make sure that clearance J2 between the latches (90) and the locking pins (91) is between 0 mm (0.0000 in.) and 0.1 mm (0.0039 in.).
(c) If clearance J2 is not in tolerance, turn the eccentric of the locking pins (91) on the frame.

Subtask 56-12-11-220-083-A

E. Adjustment of the Handle
(1) Do a check of the load necessary to operate the handle during the opening.

NOTE: The load on the handle is directly related to the out-of-flush adjustment of the window.

(a) Operate the sliding window.
(b) Use the DYNAMOMETER 25 DAN (56.2 LBF) to measure the load on the handle perpendicularly.

NOTE: The permitted load on the handle is 20 +2 daN or -3 daN (44.9618 +4.4962 lbf or -6.7443 lbf).

NOTE: We recommend that you adjust the window to get a load on the handle that is almost the maximum limit.

Subtask 56-12-11-210-075-A

F. Sealing Check
(1) Close the sliding window (Ref. AMM TASK 56-12-11-410-001).
(2) Apply water to the periphery of the sliding window from the outer side of the aircraft.
(3) After 10 minutes, make sure that there is no water leakage at the window frame.
(4) If water goes into the cockpit, make sure that the adjustments are correct and that the seal is in the correct condition.
(5) Dry the sliding window, if necessary.

Subtask 56-12-11-420-082-A

G. Installation of the Sliding Window Lining

Sliding Window lining

(1) Install the structural bracket assembly, if removed (Ref. AMM TASK 56-12-11-400-802).
(2) Lift the plate (17) and put the sliding window lining (16) in position.
(3) Put the plate (17) in position and install the screws (12).
(4) Tighten the screws (12).
(5) Install the screws (11) and tighten them.
(6) Install the washer (2) and the screw (3).
(7) Tighten the screw (3).
(8) Install the blanking plug (4).
(9) Open the sliding window (Ref. AMM TASK 56-12-11-010-001).
(10) Install the guide (13) on the sliding window lining (16) with the washer (14) and the screw (15).
(11) Tighten the screw (15).
(12) Install the washer (8) and the screw (9).
(13) Tighten the screw (9).
(14) Put the handle (6) in position.
(15) Install the washer (20) and the screw (21). Do not fully tighten the screw (21) at this time.
(16) Install the washer (18) and the screw (19).
(17) Tighten the screw (19) and (21).
(18) Put the pencil holder assembly (7) in position.
(19) Install the screw (5) and tighten it.
(20) Make sure that pins A/C and A/D of the electrical connector (10) of the sliding window are connected to pins B/X and B/W of the Window Heat Computer (WHC).
(21) Connect the electrical connector (10) to the receptacle of the sliding window. Refer to ASM 304201 or ASM 304202.
(22) Close the sliding window (Ref. AMM TASK 56-12-11-410-001).

Subtask 56-12-11-420-083-A ** ON A/C NOT FOR ALL

H. Installation of Component
(1) Install the EFB DU mounting-bracket, if removed (Ref. AMM D/O 46-26-22-40).
(2) Install the EFB DU, if removed (Ref. AMM D/O 46-26-22-40).
(3) Install the personal tablet support, if removed (Ref. AMM D/O 25-13-41-40).
(4) Install the reading lights, if removed (Ref. AMM TASK 33-12-12-400-001):
(a) FOR [8DG1] (WINDOW-SLIDING, L)

25LE.

(b) FOR [8DG2] (WINDOW-SLIDING, R)

26LE.

Subtask 56-12-11-420-083-B ** ON A/C NOT FOR ALL

H. Installation of Component
(1) Install the EFB DU mounting-bracket, if removed (Ref. AMM TASK 46-26-22-400-002).
(2) Install the EFB DU, if removed (Ref. AMM TASK 46-26-22-400-001).
(3) Install the personal tablet support, if removed (Ref. AMM D/O 25-13-41-40).
(4) Install the map-table light rheostats (Ref. AMM TASK 33-12-18-400-001):
(a) FOR [8DG1] (WINDOW-SLIDING, L)

39LE.

(b) FOR [8DG2] (WINDOW-SLIDING, R)

40LE.

(5) Install the map-table lights (Ref. AMM TASK 33-12-12-400-002):
(a) FOR [8DG1] (WINDOW-SLIDING, L)

41LE.

(b) FOR [8DG2] (WINDOW-SLIDING, R)

42LE.

Subtask 56-12-11-420-083-D ** ON A/C NOT FOR ALL

H. Installation of Component
(1) Install the EFB DU mounting-bracket, if removed (Ref. AMM TASK 46-26-22-400-002).
(a) Install the EFB DU, if removed (Ref. AMM TASK 46-26-22-400-001).
(b) Install the personal tablet support, if removed (Ref. AMM TASK 25-13-41-400-803).
(c) Install the map-table light rheostats (Ref. AMM TASK 33-12-18-400-802):
1 FOR [8DG1] (WINDOW-SLIDING, L)

53LE.

2 FOR [8DG2] (WINDOW-SLIDING, R)

54LE.

(d) Install the map-table lights (Ref. AMM TASK 33-12-12-400-804):
1 FOR [8DG1] (WINDOW-SLIDING, L)

41LE.

2 FOR [8DG2] (WINDOW-SLIDING, R)

42LE.

Subtask 56-12-11-865-098-A

I. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C ALL
121VU	COM NAV/RADAR/1	5SQ1	K13
** ON A/C NOT FOR ALL
121VU	COM NAV/RADAR/2	5SQ2	K14
** ON A/C ALL
122VU	ANTI ICE/WINDOWS/R	4DG2	W14
122VU	ANTI ICE/WHC/2	5DG2	W13
122VU	ANTI ICE/WINDOWS/L	4DG1	X14
122VU	ANTI ICE/WHC/1	5DG1	X13
123VU	ANTI ICE/L/WHSLD	1DG1	AF10
123VU	ANTI ICE/R/WHSLD	1DG2	AF03

Subtask 56-12-11-710-053-A

J. Test
(1) Do the operational test of the anti-icing and defogging of the sliding windows (Ref. AMM TASK 30-42-00-710-001).

5. Close-up
Subtask 56-12-11-110-070-A

A. Cleaning of the Sliding Window
(1) Clean the sliding window (Ref. AMM TASK 56-10-00-110-003).

Subtask 56-12-11-942-070-A

B. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the access platform(s).

[Rev.10 from 2021] 2026.04.01 02:07:23 UTC