W DOC AIRBUS | AMM A320F

Installation of the Sliding Windows


TASK 56-12-11-400-001-A-02
Installation of the Sliding Windows


WARNING: YOU MUST MAKE SURE THAT YOU CAN HOLD THE COMPONENT BEFORE YOU REMOVE/INSTALL IT. THE COMPONENT IS HEAVY. IF IT FALLS, IT CAN CAUSE INJURY TO PERSONS AND DAMAGE TO EQUIPMENT.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION: DO NOT USE SHARP AND/OR METALLIC TOOLS OR OBJECTS TO REMOVE/INSTALL THE WINDSHIELD OR A WINDOW. DO NOT USE A LEVER AGAINST THE EDGE OF THE WINDSHIELD OR WINDOW. IF YOU DO NOT OBEY THESE INSTRUCTIONS, YOU WILL CAUSE DAMAGE TO THE WINDSHIELD OR WINDOW.
ZONE: 211
ZONE: 212
FIN: 8DG1
FIN: 8DG2
1. Reason for the Job
NOTE: Two persons are necessary for this procedure.
NOTE: There are alternative procedures for the installation of the sliding windows. This task gives one of the procedures. For the other procedures, refer to the related task in this page block.
NOTE: This procedure is applicable to the glass windows (SGS supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X).
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE
No specific
1
DYNAMOMETER 25 DAN (56.2 LBF)
No specific
Torque wrench: range to between 22 and 20 m.N (16.22 and 14.75 lbf.ft ) T
 B. Consumable Materials
REFERENCE
DESIGNATION
(Material No.03HBD9)
Synthetic Ester base Grease-General Purpose Low Temp -
(Material No.05BAJ1)
Threadlocking Adhesive-- High strength -
(Material No.06AEB2)
Polysulfide Sealant-Low Adhesion Fillet Structure
 C. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
211
COCKPIT
212
COCKPIT
211BC, 211FC, 211GW, 211KC, 212BC, 212FC, 212GW, 212KC
 D. Expendable Parts
FIG.ITEM
DESIGNATION
IPC-CSN
81
LOCKWASHER
AIPC 56-12-11-02-185
83
LOCKWASHER
AIPC 56-12-11-02-185
82
LOCKWASHER
AIPC 56-12-11-03-185
84
LOCKWASHER
AIPC 56-12-11-03-185
66
ADJUSTMENT WASHER
AIPC 56-12-11-03-285
67
ADJUSTMENT WASHER
AIPC 56-12-11-03-285
 E. Referenced Information
REFERENCE
DESIGNATION
TASK 25-13-41-400-803-A
Installation of the Personal Tablet Support
TASK 30-42-00-710-001-A
Operational Test of the Windshield Anti-Icing and Defogging
TASK 33-12-12-400-002-A
Installation of the Map Table lights
TASK 33-12-12-400-003-A
Installation of the Reading Light
TASK 33-12-12-400-804-A
Installation of the Map Table Light
TASK 33-12-18-400-001-A
Installation of the Map Table Light Rheostats
TASK 33-12-18-400-802-A
Installation of the Map-Table Light Control-Box
TASK 46-26-22-400-001-A
Installation of the EFB Display Unit (DU)
TASK 46-26-22-400-002-A
Installation of the EFB Display Unit (DU) Mounting Bracket
TASK 56-10-00-110-003-A
Cleaning of the L/R Sliding Windows
TASK 56-12-11-010-001-A
Opening of the Cockpit Sliding Windows
TASK 56-12-11-400-802-C
Installation of the Structural Bracket Assembly
TASK 56-12-11-410-001-A
Closing of the Cockpit Sliding Windows
ASM 304201
ASM 304202
3. Job Set-up
Subtask 56-12-11-869-055-A
A. Aircraft Maintenance Configuration
   (1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in position at zone 210, in front of the sliding window.
Subtask 56-12-11-865-094-A
WARNING: MAKE SURE THAT THE CIRCUIT BREAKERS RELATED TO THE WEATHER RADAR ARE OPENED, SAFETIED AND TAGGED.
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANELDESIGNATIONFINLOCATION
** ON A/C ALL
121VUCOM NAV/RADAR/15SQ1K13
** ON A/C NOT FOR ALL
121VUCOM NAV/RADAR/25SQ2K14
** ON A/C ALL
FOR FIN: 8DG1 (WINDOWSLIDING, L)
122VUANTI ICE/WINDOWS/L4DG1X14
122VUANTI ICE/WHC/15DG1X13
123VUANTI ICE/L/WHSLD1DG1AF10
FOR FIN: 8DG2 (WINDOWSLIDING, R)
122VUANTI ICE/WINDOWS/R4DG2W14
122VUANTI ICE/WHC/25DG2W13
123VUANTI ICE/R/WHSLD1DG2AF03
4. Procedure
Subtask 56-12-11-420-078-A
A. Installation of the Sliding Window
   (1) Install the sliding window assembly (52) in the rails (53) and (51).
   (2) Move the sliding window assembly (52) to the closed position.
Subtask 56-12-11-820-075-A
B. Check of the Peripheral Clearance
   (1) Adjust the sliding window panel in its housing to get:
   (2) The value of peripheral clearance J1 (between the sliding window and the frame) at the measured points that agrees with the value given in the related figure for:
NOTE: Peripheral clearance J1 of between 0.4 mm (0.0157 in.) and 2.4 mm (0.0945 in.) is permitted at the measured points.
Subtask 56-12-11-820-060-B
C. Adjustment of the Sliding Windows to Get Peripheral Clearance J1
   (1) Adjustment on the Z axis:
     (a) From points 1 to 11, measure the top peripheral clearance and the bottom peripheral clearance.
     (b) To get peripheral clearance J1:
     (c) Remove the sliding window.
     (d) Release the lockwashers (82) and (84).
     (e) Remove the circlips (70) and (63).
     (f) Remove the nuts (69) and (64).
     (g) Remove and discard the lockwashers (82) and (84).
     (h) Remove the bottom roller supports (71) and (62).
     (i) Record the location of the bottom roller supports (62) and (71) on the sliding window frame.
     (j) Install the adjustment washers (67) and (66).
     (k) Make sure that clearance J3 between the roller supports (62) and (71) and the frame is between 0.5 mm (0.0197 in.) and 4.5 mm (0.1772 in.).
     (l) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.
03HBD9) on the bottom roller supports (62) and (71) and install them.
     (m) Install the new AIPC 56-12-11-03-185 LOCKWASHER (82) and AIPC 56-12-11-03-185 LOCKWASHER (84).
     (n) Install the nuts (69) and (64).
     (o) TORQUE the nuts to between 22 and 20 m.N (16.22 and 14.75 lbf.ft )
T and safety them with Threadlocking Adhesive-- High strength - (Material No.05BAJ1) .
     (p) Install the circlips (70) and (63).
     (q) Install the sliding window and close it.
     (r) Make sure that the top and bottom peripheral clearances J1 on the Z axis are correct. If necessary, do the adjustment procedure again.
NOTE: The adjustments to the eccentric (61) and the eccentric of the locking pin (91) have an effect on the J1 and the J2 peripheral clearances.
   (2) Adjustment on the X axis :
     (a) Remove the circlip (59).
     (b) Loosen the nut (60).
     (c) Turn the eccentric (61) to get peripheral clearance J1 on the X axis.
     (d) TORQUE the nut (60) to between 22 and 20 m.N (16.22 and 14.75 lbf.ft ) T and safety it with Threadlocking Adhesive-- High strength - (Material No.05BAJ1) .
     (e) Install the circlip (59).
     (f) Make sure that peripheral clearance J1 on the X axis is correct. If necessary, do the adjustment procedure again.
   (3) Adjustment of the latches (90):
     (a) Make sure that the sliding window is closed.
     (b) Make sure that clearance J2 between the latches (90) and the locking pins (91) is between 0 mm (0.0000 in.) and 0.1 mm (0.0039 in.).
     (c) If clearance J2 is not in the tolerance, turn the eccentric of the locking pins (91) on the frame.
   (4) Temporary installation of the aft top rail:
     (a) Install the aft top rail (56), the bolts (54) and (55) and the nuts (57). Do not tighten the nuts (57) at this time.
Subtask 56-12-11-820-076-A
D. Check of the Out-of-flush-Dimension
   (1) Close the sliding window.
   (2) Make sure that the window moves easily.
   (3) Make sure that the value of out-of-flush dimension A1 (between the Z-section of the sliding window and the frame) at the measured points agrees with the value given in the related figure for:
NOTE: Out-of-flush dimension A1 of between -3 mm (-0.1181 in.) and 0.8 mm (0.0315 in.) is permitted at the measured points.
   (4) Make sure that the difference between the maximum value of the out-of-flush dimension at measured points A, B, C and D agrees with the value given in the related figure for:
NOTE: The difference between the maximum value of the out-of-flush dimension of 1 mm (0.0394 in.) maximum is permitted at measured points A, B, C and D.
Subtask 56-12-11-220-080-D Subtask 56-12-11-220-081-A
F. Adjustment of the Handle
   (1) Do a check of the load necessary to operate the handle during the opening.
NOTE: The load on the handle is directly related to the out-of-flush adjustment of the window.
     (a) Operate the sliding window.
     (b) Use the DYNAMOMETER 25 DAN (56.2 LBF) to measure the load on the handle perpendicularly.
NOTE: The permitted load on the handle is 20 +2 daN or -3 daN (44.9618 +4.4962 lbf or -6.7443 lbf) .
     (c) If the load is not in the tolerance, adjust the sliding window again.
NOTE: We recommend that you adjust the window to get a load on the handle that is almost the maximum limit.
Subtask 56-12-11-210-074-A
G. Sealing Check
   (1) Close the sliding window (
Ref. AMM TASK 56-12-11-410-001).
   (2) Apply water to the periphery of the sliding window from the outer side of the aircraft.
   (3) After 10 minutes, make sure that there is no water leakage at the window frame.
   (4) If water goes into the cockpit, make sure that the adjustments are correct and that the seal is in the correct condition.
   (5) Dry the sliding window, if necessary.
Subtask 56-12-11-914-056-A
H. Installation of the Aft Top Rail
   (1) Remove the nuts (57), the bolts (54) and (55) and the aft upper rail (56).
   (2) Apply a thin layer of Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) between the top surface of the aft top rail (56) and the frame.
   (3) Install the aft top rail (56) on its support.
   (4) Install the bolts (54) and (55) and the nuts (57).
   (5) Tighten the nuts (57).
   (6) Remove the film that gives protection to the sliding window.
Subtask 56-12-11-420-079-A
I. Installation of the Lining Panels
   (1) Installation of the sliding window lining (16):
     (a) Install the structural bracket assembly, if removed (Ref. AMM TASK 56-12-11-400-802).
     (b) Remove the CAP-BLANKING from each electrical connector and receptacle.
     (c) Make sure that pins A/C and A/D of the electrical connector (10) of the sliding window are connected to pins B/X and B/W of the Window Heat Computer (WHC).
     (d) Connect the electrical connector (10) to the receptacle of the sliding window. Refer to ASM 304201 or ASM 304202.
     (e) Lift the plate (17).
     (f) Put the sliding window lining (16) in position.
     (g) Put the plate (17) in position and install the screws (12).
     (h) Tighten the screws (12).
     (i) Install the screws (11) and tighten them.
     (j) Install the washer (2) and the screw (3).
     (k) Tighten the screw (3).
     (l) Install the blanking plug (4).
     (m) Open the sliding window (Ref. AMM TASK 56-12-11-010-001).
     (n) Install the guide (13) on the sliding window lining (16) with the washer (14) and the screw (15).
     (o) Tighten the screw (15).
     (p) Install the washer (8) and the screw (9).
     (q) Tighten the screw (9).
     (r) Put the handle (6) in position.
     (s) Install the washer (20) and the screw (21). Do not fully tighten the screw (21).
     (t) Install the washer (18) and the screw (19).
     (u) Tighten the screws (19) and (21).
     (v) Put the pencil holder assembly (7) in position.
     (w) Install the screw (5) and tighten it.
   (2) Installation of lining panel 211KC ( 212KC) (29):
     (a) Install the duct (27) on the air outlet nozzle (22).
     (b) Tighten the clamp (28).
     (c) Make sure that the seal (23) is in position on lining panel 211KC ( 212KC) (29).
     (d) Install lining panel 211KC ( 212KC) (29) on the brackets (26).
     (e) Install the washers (25) and the screws (24).
     (f) Tighten the screws (24).
     (g) Lock the fastener (1).
     (h) Install lining panels 211BC ( 212BC) and 211FC ( 212FC).
   (3) Installation of lining panel 211GW ( 212GW) (48):
     (a) Attach the electrical cable (46) to the lining panel 211GW ( 212GW) (48).
     (b) Install the clamp (43), the washer (44) and the screw (45) on the support (47).
     (c) Tighten the screw (45).
     (d) Put lining panel 211GW ( 212GW) (48) in position.
     (e) Lock the fasteners (42).
     (f) Install the washers (40) and the screws (41).
     (g) Tighten the screws (41).
     (h) Close the sliding window (Ref. AMM TASK 56-12-11-410-001).
Subtask 56-12-11-420-080-A ** ON A/C NOT FOR ALL
J. Installation of Component
   (1) Install the EFB DU mounting-bracket, if removed (Ref. AMM D/O 46-26-22-40).
   (2) Install the EFB DU, if removed (Ref. AMM D/O 46-26-22-40).
   (3) Install the personal tablet support, if removed (Ref. AMM D/O 25-13-41-40).
   (4) Install the reading lights, if removed (Ref. AMM TASK 33-12-12-400-001):
     (a) FOR [8DG1] (WINDOW-SLIDING, L)
  • 25LE.
     (b) FOR [8DG2] (WINDOW-SLIDING, R)
  • 26LE.
Subtask 56-12-11-420-080-B ** ON A/C NOT FOR ALL
J. Installation of Component
   (1) Install the EFB DU mounting-bracket, if removed (Ref. AMM TASK 46-26-22-400-002).
   (2) Install the EFB DU, if removed (Ref. AMM TASK 46-26-22-400-001).
   (3) Install the personal tablet support, if removed (Ref. AMM D/O 25-13-41-40).
   (4) Install the map-table light rheostats (Ref. AMM TASK 33-12-18-400-001):
     (a) FOR [8DG1] (WINDOW-SLIDING, L)
  • 39LE.
     (b) FOR [8DG2] (WINDOW-SLIDING, R)
  • 40LE.
   (5) Install the map-table lights (Ref. AMM TASK 33-12-12-400-002):
     (a) FOR [8DG1] (WINDOW-SLIDING, L)
  • 41LE.
     (b) FOR [8DG2] (WINDOW-SLIDING, R)
  • 42LE.
Subtask 56-12-11-420-080-D ** ON A/C NOT FOR ALL
J. Installation of Component
   (1) Install the EFB DU mounting-bracket, if removed (Ref. AMM TASK 46-26-22-400-002).
   (2) Install the EFB DU, if removed (Ref. AMM TASK 46-26-22-400-001).
   (3) Install the personal tablet support, if removed (Ref. AMM TASK 25-13-41-400-803).
   (4) Install the map-table light rheostats (Ref. AMM TASK 33-12-18-400-802):
     (a) FOR [8DG1] (WINDOW-SLIDING, L)
  • 53LE.
     (b) FOR [8DG2] (WINDOW-SLIDING, R)
  • 54LE.
   (5) Install the map-table lights (Ref. AMM TASK 33-12-12-400-804):
     (a) FOR [8DG1] (WINDOW-SLIDING, L)
  • 41LE.
     (b) FOR [8DG2] (WINDOW-SLIDING, R)
  • 42LE.
Subtask 56-12-11-865-095-A
K. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANELDESIGNATIONFINLOCATION
** ON A/C ALL
121VUCOM NAV/RADAR/15SQ1K13
** ON A/C NOT FOR ALL
121VUCOM NAV/RADAR/25SQ2K14
** ON A/C ALL
122VUANTI ICE/WINDOWS/R4DG2W14
122VUANTI ICE/WHC/25DG2W13
122VUANTI ICE/WINDOWS/L4DG1X14
122VUANTI ICE/WHC/15DG1X13
123VUANTI ICE/L/WHSLD1DG1AF10
123VUANTI ICE/R/WHSLD1DG2AF03
Subtask 56-12-11-720-054-A
L. Test
   (1) Do the operational test of the anti-icing and defogging system of the sliding windows (Ref. AMM TASK 30-42-00-710-001).
5. Close-up
Subtask 56-12-11-110-068-A
A. Cleaning
   (1) Clean the sliding window (Ref. AMM TASK 56-10-00-110-003).
Subtask 56-12-11-942-069-A
B. Close Access
   (1) Make sure that the work area is clean and clear of tools and other items.
   (2) Remove the access platform(s).
[Rev.10 from 2021] 2026.04.01 02:07:19 UTC