Installation of Access Doors 195BB and 196BB
TASK 52-42-26-400-801-A
Installation of Access Doors 195BB and 196BB
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 52-42-26-941-051-A
Subtask 52-42-26-560-050-A
Subtask 52-42-26-410-050-A
[Rev.10 from 2021]
2026.04.02 06:28:20 UTC
Installation of Access Doors 195BB and 196BB
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
ZONE: 190
1. Reason for the JobNOTE: Two persons are necessary for this procedure.
2. Job Set-up InformationA. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | WARNING NOTICE(S) |
| No specific | Torque wrench: range to between 1.70 and 1.36 m.N (15.04 and 12.04 lbf.in ) ![]() | |
| 98D29207542000 | 2 | DEVICE-SAFETY, RAT |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.13FGC1) | Paste Adhesive-- Liquid shim - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 190 | BELLY FAIR, AIR CONDITIONING & HYD COMPT |
| 147BB, 148DB, 195BB, 196BB |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 16 | SECTION | AIPC 53-35-13-03-155 |
| 16 | SECTION | AIPC 53-35-13-04-155 |
| 16 | SECTION | AIPC 53-35-83-20-265 |
| 16 | SECTION | AIPC 53-35-83-20-275 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 20-28-00-912-802-A | Electrical Bonding - General Maintenance Procedure |
| TASK 20-28-00-912-803-A | Bonding Surface Preparation |
| TASK 32-00-00-481-001-A | Installation of the Safety Devices on the Landing Gears |
| TASK 53-35-11-000-001-A | Removal of the Wing-to-Fuselage Fairings |
| TASK 53-35-11-400-001-A | Installation of the Wing-to-Fuselage Fairings |
| TASK 53-35-13-000-001-A | Removal of the Belly Fairing Access Panels |
| TASK 53-35-13-400-001-A | Installation of the Belly Fairing Access Panels |
Subtask 52-42-26-941-051-A
A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) is(are) in position.
(2) Make sure that the ground safety locks are on the landing gears (Ref. AMM TASK 32-00-00-481-001).
(3) On panel 400VU:
Subtask 52-42-26-860-050-A (1) Make sure that the SAFETY BARRIER(S) is(are) in position.
(2) Make sure that the ground safety locks are on the landing gears (Ref. AMM TASK 32-00-00-481-001).
(3) On panel 400VU:
- Make sure that landing-gear control-lever 6GA is in the DOWN position.
- Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to operate the landing gears or the landing gear doors.
B. Get Access
(1) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position at zone 190.
(2) For access door 195BB:
4. Procedure(1) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position at zone 190.
(2) For access door 195BB:
- Make sure that the 98D29207542000 DEVICE-SAFETY, RAT is installed (Ref. AMM D/O 29-22-00-86).
Subtask 52-42-26-560-050-A
A. Preparation for the Installation
(1) Clean the component interfaces and the adjacent area.
(2) Make sure that the sealing strip (16) is in the correct condition on the access door (3).
(3) If necessary, replace the sealing strip (16):
(a) Clean the area with the Textile-Lint free Cotton - (Material No.14SBA1) and Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(b) Install the new sealing strip (16) on the access door (3):
Subtask 52-42-26-420-050-A (1) Clean the component interfaces and the adjacent area.
(2) Make sure that the sealing strip (16) is in the correct condition on the access door (3).
(3) If necessary, replace the sealing strip (16):
(a) Clean the area with the Textile-Lint free Cotton - (Material No.14SBA1) and Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(b) Install the new sealing strip (16) on the access door (3):
- For access door 195BB, the new AIPC 53-35-13-03-155 SECTION (16) or the new AIPC 53-35-83-20-265 SECTION (16)
- For access door 196BB, the new AIPC 53-35-13-04-155 SECTION (16) or the new AIPC 53-35-83-20-275 SECTION (16).
B. Installation of Access Doors 195BB and 196BB
(a) Prepare the surface of the bonding point(s) at the screw (12) (Ref. AMM TASK 20-28-00-912-803).
(b) Put the hinges (6) in position on the access door (3).
(c) Install the washers (4) and (7), the screws (5) and (12) and the nuts (8).
(d) Tighten the nuts (8).
(e) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
(2) Put the access door (3) in position and install the pins (11) in the brackets (10) and the hinges (6).
(3) Lock the pins (11) with the clamps (9).
(4) Put the lanyard (2) in position on the access door (3) and install the screw (1).
(5) TORQUE the screw (1) to between 1.70 and 1.36 m.N (15.04 and 12.04 lbf.in )
.
(6) Prepare the surface of the bonding point(s) at the screw (13) (Ref. AMM TASK 20-28-00-912-803).
(7) Install the bonding strap (14), the screw (13) and the nut (15).
(8) Tighten the nut (15).
(9) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
(10) Close the access door (3).
Subtask 52-42-26-820-050-A NOTE: This installation procedure is given for one access door. The procedure for the other access door is the same.
(1) If removed, install the hinges (6) as follows:(a) Prepare the surface of the bonding point(s) at the screw (12) (Ref. AMM TASK 20-28-00-912-803).
(b) Put the hinges (6) in position on the access door (3).
(c) Install the washers (4) and (7), the screws (5) and (12) and the nuts (8).
(d) Tighten the nuts (8).
(e) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
(2) Put the access door (3) in position and install the pins (11) in the brackets (10) and the hinges (6).
(3) Lock the pins (11) with the clamps (9).
(4) Put the lanyard (2) in position on the access door (3) and install the screw (1).
(5) TORQUE the screw (1) to between 1.70 and 1.36 m.N (15.04 and 12.04 lbf.in )
.(6) Prepare the surface of the bonding point(s) at the screw (13) (Ref. AMM TASK 20-28-00-912-803).
(7) Install the bonding strap (14), the screw (13) and the nut (15).
(8) Tighten the nut (15).
(9) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
(10) Close the access door (3).
C. Adjustment of Access Doors 195BB and 196BB
(2) Make sure that clearances J1 are 3.0 -1.0 mm or +1.0 mm (0.12 -0.04 in. or +0.04 in.).
(3) Make sure that clearances J3 are 3 -2.0 mm or +2.0 mm (0.12 -0.08 in. or +0.08 in.).
(4) If a minimum of one clearance J1 or J3 is out of the tolerances, adjust the access door (3) as follows:
(a) Loosen the nuts (8) and move the hinges (6) as necessary.
(b) Tighten the nuts (8).
(5) Measure skin offsets J2 and J4 between the access door (3) and the door (31).
(6) Make sure that skin offsets J2 are 0.0 -1.0 mm or +1.0 mm (0 -0.04 in. or +0.04 in.).
(7) Make sure that skin offsets J4 are 0.0 -1.5 mm or +1.5 mm (0 -0.06 in. or +0.06 in.).
(8) If a minimum of one skin offset J2 or J4 is out of the tolerances, adjust the access door (3) as follows:
(a) Remove the nuts (8), the screws (5) and (12), the washers (4) and (7) and the hinges (6).
(b) If necessary, prepare again the surface of the bonding point(s) at the screw (12) (Ref. AMM TASK 20-28-00-912-803).
(c) If necessary, apply Paste Adhesive-- Liquid shim - (Material No.13FGC1) on the mating surfaces of the hinges (6).
(d) Install the hinges (6), the washers (4) and (7), the screws (5) and (12) and the nuts (8).
(e) Adjust the position of the hinges (6) as necessary.
(f) Tighten the nuts (8).
(g) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
(9) Close the access door (3).
(10) Remove the applicable panel:
(12) Make sure that clearances J5 are 0.0 +0 mm or +0.5 mm (0 +0 in. or +0.02 in.).
(13) If a minimum of one clearance J5 is out of the tolerances, do step (8) again to adjust the access door (3).
(14) If you moved one or two hinge(s) (6) from the access door (3), do a check of the parallelism and concentricity of the hinges (6):
(a) Make sure that the parallelism of the hinges (6) has a tolerance of 0.2 mm (0.01 in.).
(b) Make sure that the concentricity of the axis of the hinges (6) has a tolerance of 0.1 mm (0.00 in.).
(c) Open and close the access door (3) and make sure that the access door (3) moves freely.
(d) If the parallelism and/or the concentricity of the hinges (6) is(are) out of the tolerances, do step (8) again to adjust the access door (3).
(15) Install the applicable panel:
5. Close-upNOTE: This adjustment procedure is given for one access door. The procedure for the other access door is the same.
(1) Measure clearances J1 and J3 between the access door (3) and the door (31).(2) Make sure that clearances J1 are 3.0 -1.0 mm or +1.0 mm (0.12 -0.04 in. or +0.04 in.).
(3) Make sure that clearances J3 are 3 -2.0 mm or +2.0 mm (0.12 -0.08 in. or +0.08 in.).
(4) If a minimum of one clearance J1 or J3 is out of the tolerances, adjust the access door (3) as follows:
(a) Loosen the nuts (8) and move the hinges (6) as necessary.
(b) Tighten the nuts (8).
(5) Measure skin offsets J2 and J4 between the access door (3) and the door (31).
(6) Make sure that skin offsets J2 are 0.0 -1.0 mm or +1.0 mm (0 -0.04 in. or +0.04 in.).
(7) Make sure that skin offsets J4 are 0.0 -1.5 mm or +1.5 mm (0 -0.06 in. or +0.06 in.).
(8) If a minimum of one skin offset J2 or J4 is out of the tolerances, adjust the access door (3) as follows:
(a) Remove the nuts (8), the screws (5) and (12), the washers (4) and (7) and the hinges (6).
(b) If necessary, prepare again the surface of the bonding point(s) at the screw (12) (Ref. AMM TASK 20-28-00-912-803).
(c) If necessary, apply Paste Adhesive-- Liquid shim - (Material No.13FGC1) on the mating surfaces of the hinges (6).
(d) Install the hinges (6), the washers (4) and (7), the screws (5) and (12) and the nuts (8).
(e) Adjust the position of the hinges (6) as necessary.
(f) Tighten the nuts (8).
(g) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
(9) Close the access door (3).
(10) Remove the applicable panel:
- For access door 195BB, belly-fairing access panel 147BB (Ref. AMM TASK 53-35-13-000-001)
- For access door 196BB, fairing panel 148DB (Ref. AMM TASK 53-35-11-000-001).
(12) Make sure that clearances J5 are 0.0 +0 mm or +0.5 mm (0 +0 in. or +0.02 in.).
(13) If a minimum of one clearance J5 is out of the tolerances, do step (8) again to adjust the access door (3).
(14) If you moved one or two hinge(s) (6) from the access door (3), do a check of the parallelism and concentricity of the hinges (6):
(a) Make sure that the parallelism of the hinges (6) has a tolerance of 0.2 mm (0.01 in.).
(b) Make sure that the concentricity of the axis of the hinges (6) has a tolerance of 0.1 mm (0.00 in.).
(c) Open and close the access door (3) and make sure that the access door (3) moves freely.
(d) If the parallelism and/or the concentricity of the hinges (6) is(are) out of the tolerances, do step (8) again to adjust the access door (3).
(15) Install the applicable panel:
- For access door 195BB, belly-fairing access panel 147BB (Ref. AMM TASK 53-35-13-400-001).
- For access door 196BB, fairing panel 148DB (Ref. AMM TASK 53-35-11-400-001).
Subtask 52-42-26-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) For access door 195BB:
(4) Remove the SAFETY BARRIERS.
(5) Remove the WARNING NOTICE(S).
(6) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
(1) Make sure that the work area is clean and clear of tools and other items.
(2) For access door 195BB:
- Remove the 98D29207542000 DEVICE-SAFETY, RAT (Ref. AMM D/O 29-22-00-86).
(4) Remove the SAFETY BARRIERS.
(5) Remove the WARNING NOTICE(S).
(6) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
Access Doors 195BB and 196BB