DOC AIRBUS | AMM A320FInstallation of the Locking Shaft Assembly
TASK 52-32-21-400-011-A
Installation of the Locking Shaft Assembly
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 52-32-21-860-062-A ** ON A/C NOT FOR ALL
Subtask 52-32-21-910-059-A
(1) When you connect/install the components, refer to the marks that you made during the removal procedure.
(2) Install the locking shaft (148) on the cargo door:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork-end.
(b) During the movement of the locking shaft (148), install the components that follow in the correct sequence:
(d) Install the tapered pins (165), the sleeves (166), the washers (167) and the nuts (168) on the vent door lever (162).
(e) Install the tapered pin (143), the sleeve (142), the washer (141) and the nut (140) on the locking shaft lever (52).
(f) Install the hi-lok pins (144) and the nuts (146) on the lock cams (145).
(g) TORQUE the nuts (140), (146) and (168) to between 4.8 and 3.7 m.N (42.48 and 32.74 lbf.in )
.
(3) Connect the control rod (56) to the locking shaft lever (52):
(a) Put the lower fork-end of the control rod (56) on the locking shaft lever (52).
(b) Install the washers (55), the bolt (57) and the nut (54).
(c) Tighten the nut (54) and safety it with the new AIPC 52-32-84-40-150 COTTER PIN (53).
(4) Connect the connection rod (159) to the vent door lever (162):
(a) Put the lower eye-end of the connection rod (159) in the fork-end of the vent door lever (162).
(b) Install the washers (161), the bolt (160) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-84-42-020 COTTER PIN (164).
Subtask 52-32-21-820-060-A ** ON A/C NOT FOR ALL
Subtask 52-32-21-865-079-A
[Rev.10 from 2021]
2026.04.02 06:28:02 UTC
Installation of the Locking Shaft Assembly
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
ZONE: 826
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE |
| No specific | Torque wrench: range to between 4.8 and 3.7 m.N (42.48 and 32.74 lbf.in ) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03HBD9) | Synthetic Ester base Grease-General Purpose Low Temp - |
| (Material No.06AAB1) | Polysulfide Sealant-General Purpose Fillet - |
| (Material No.12ABB1) | Corrosion Preventive Compound-Water Displacing Hard Film - |
| (Material No.12ABC1) | Corrosion Preventive Compound_Water Displacing Soft Film - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 826 | AFT CARGO COMPARTMENT DOOR |
| 826AR | |
| 826BR, 826CR |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 53 | COTTER PIN | AIPC 52-32-21-33-150 |
| 53 | COTTER PIN | AIPC 52-32-21-34-150 |
| 153 | COTTER PIN | AIPC 52-32-21-41-020 |
| 153 | COTTER PIN | AIPC 52-32-21-42-020 |
| 164 | COTTER PIN | AIPC 52-32-21-45-020 |
| 164 | COTTER PIN | AIPC 52-32-21-46-020 |
| 53 | COTTER PIN | AIPC 52-32-84-40-150 |
| 164 | COTTER PIN | AIPC 52-32-84-42-020 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 52-30-00-860-001-A | Open the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-30-00-860-002-A | Close the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-32-00-720-001-A | Functional Check of Aft Cargo-Compartment Door, Comprising Functional Checks of Locking Mechanism, Interlock Mechanism, Drift Pin Mechanism, Safety Mechanism |
| TASK 52-32-11-820-002-A | Adjustment of the Door Mechanism |
| TASK 52-32-33-000-001-A | Removal of the Door Fairings and Access Panels |
| TASK 52-32-33-400-001-A | Installation of the Door Fairings and Access Panels |
Subtask 52-32-21-860-062-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
(1) Make sure that the AFT cargo-compartment door (referred to as cargo door) is opened and safetied with the actuator safety locks (Ref. AMM TASK 52-30-00-860-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below the opened cargo door.
(3) Make sure that the access panel 826AR is removed from the cargo door.
(4) Make sure that the protection plug (7) is removed from the edge member.
Subtask 52-32-21-860-062-C ** ON A/C NOT FOR ALL Access Panel and Protection Plugs ** ON A/C NOT FOR ALL Access Panel and Protection Plugs ** ON A/C NOT FOR ALL (2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below the opened cargo door.
(3) Make sure that the access panel 826AR is removed from the cargo door.
(4) Make sure that the protection plug (7) is removed from the edge member.
A. Aircraft Maintenance Configuration
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
(1) Make sure that the AFT cargo-compartment door (referred to as cargo door) is opened and safetied with the actuator safety locks (Ref. AMM TASK 52-30-00-860-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below the opened cargo door.
(3) Make sure that the door fairing 826CR and the access panels 826AR and 826BR are removed from the cargo door (Ref. AMM TASK 52-32-33-000-001).
(4) Make sure that the protection plug (10) or (11) is removed from the edge member.
Subtask 52-32-21-865-078-A Access Panel and Protection Plugs ** ON A/C NOT FOR ALL Access Panel and Protection Plugs ** ON A/C NOT FOR ALL (2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below the opened cargo door.
(3) Make sure that the door fairing 826CR and the access panels 826AR and 826BR are removed from the cargo door (Ref. AMM TASK 52-32-33-000-001).
(4) Make sure that the protection plug (10) or (11) is removed from the edge member.
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N30 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N31 |
| ** ON A/C ALL | |||
| 122VU | DOORS/CARGO | 1MJ | T12 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
Subtask 52-32-21-910-059-A
A. Preparation for Installation
(1) Make sure that the parts retained from the removed component are clean and in the correct condition.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply a layer of Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) to all movable parts.
Subtask 52-32-21-420-069-A ** ON A/C NOT FOR ALL (1) Make sure that the parts retained from the removed component are clean and in the correct condition.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply a layer of Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) to all movable parts.
B. Installation of the Locking Shaft Assembly
(1) Install the locking shaft (148) to the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145), the washers (169) and the drift pin lever (158) in the correct sequence on the locking shaft (148).
(d) Install the tapered pins (149) to attach the drift pin lever (158) on the locking shaft (148).
(e) Install the sleeves (150), the washers (151) and the nuts (152) on the tapered pins (149).
(f) Assemble the locking shaft lever (56) and the vent door lever (162) on the ends of the locking shaft (148) (in accordance with your mark).
(g) Install the tapered pins (165) to attach the vent door lever (162) on the locking shaft (148).
(h) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(i) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(j) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(k) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(l) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(m) Tighten the nuts (140), (146), (152) and (168).
(2) Connect the control rod (56) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (56) on locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-33-150 COTTER PIN (53).
(3) Connect the control rod (156) to the drift pin lever (158) as follows:
(a) Put the fork-end of the control rod (156) to the drift pin lever (158) and install the bolts (157), the washers (155) and the nuts (154).
(b) Tighten the nut (154) and safety it with the new AIPC 52-32-21-41-020 COTTER PIN (153).
(4) Connect the connection rod (159) to the vent door lever (162) as follows:
(a) Put the lower eye end of the connection rod (159) in the fork end of the vent door lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-45-020 COTTER PIN (164).
Subtask 52-32-21-420-069-C ** ON A/C NOT FOR ALL (1) Install the locking shaft (148) to the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145), the washers (169) and the drift pin lever (158) in the correct sequence on the locking shaft (148).
NOTE: The washers (169) are installed only at FR53.
(c) Set the lock cams (145) and the drift pin lever (158) in the correct position on the locking shaft (148) (in accordance with your marks) and make sure that their attachment holes align. (d) Install the tapered pins (149) to attach the drift pin lever (158) on the locking shaft (148).
(e) Install the sleeves (150), the washers (151) and the nuts (152) on the tapered pins (149).
(f) Assemble the locking shaft lever (56) and the vent door lever (162) on the ends of the locking shaft (148) (in accordance with your mark).
(g) Install the tapered pins (165) to attach the vent door lever (162) on the locking shaft (148).
(h) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(i) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(j) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(k) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(l) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(m) Tighten the nuts (140), (146), (152) and (168).
(2) Connect the control rod (56) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (56) on locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-33-150 COTTER PIN (53).
(3) Connect the control rod (156) to the drift pin lever (158) as follows:
(a) Put the fork-end of the control rod (156) to the drift pin lever (158) and install the bolts (157), the washers (155) and the nuts (154).
(b) Tighten the nut (154) and safety it with the new AIPC 52-32-21-41-020 COTTER PIN (153).
(4) Connect the connection rod (159) to the vent door lever (162) as follows:
(a) Put the lower eye end of the connection rod (159) in the fork end of the vent door lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-45-020 COTTER PIN (164).
B. Installation of the Locking Shaft Assembly
(1) Install the locking shaft (148) to the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145), the washers (169) and the drift pin lever (158) in the correct sequence on the locking shaft (148).
(d) Install the tapered pins (149) to attach the drift pin lever (158) on the locking shaft (148).
(e) Install the sleeves (150), the washers (151) and the nuts (152) on the tapered pins (149).
(f) Assemble the locking shaft lever (56) and the vent door lever (162) on the ends of the locking shaft (148) (in accordance with your mark).
(g) Install the tapered pins (165) to attach the vent door lever (162) on the locking shaft (148).
(h) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(i) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(j) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(k) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(l) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(m) Tighten the nuts (140), (146), (152) and (168).
(2) Connect the control rod (56) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (56) on locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-34-150 COTTER PIN (53).
(3) Connect the control rod (156) to the drift pin lever (158) as follows:
(a) Put the fork-end of the control rod (156) to the drift pin lever (158) and install the bolts (157), the washers (155) and the nuts (154).
(b) Tighten the nut (154) and safety it with the new AIPC 52-32-21-42-020 COTTER PIN (153).
(4) Connect the connection rod (159) to the vent door lever (162) as follows:
(a) Put the lower eye end of the connection rod (159) in the fork end of the vent door lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-46-020 COTTER PIN (164).
Subtask 52-32-21-420-069-F ** ON A/C NOT FOR ALL (1) Install the locking shaft (148) to the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145), the washers (169) and the drift pin lever (158) in the correct sequence on the locking shaft (148).
NOTE: The washers (169) are installed only at FR56.
(c) Set the lock cams (145) and the drift pin lever (158) in the correct position on the locking shaft (148) (in accordance with your marks) and make sure that their attachment holes align. (d) Install the tapered pins (149) to attach the drift pin lever (158) on the locking shaft (148).
(e) Install the sleeves (150), the washers (151) and the nuts (152) on the tapered pins (149).
(f) Assemble the locking shaft lever (56) and the vent door lever (162) on the ends of the locking shaft (148) (in accordance with your mark).
(g) Install the tapered pins (165) to attach the vent door lever (162) on the locking shaft (148).
(h) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(i) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(j) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(k) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(l) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(m) Tighten the nuts (140), (146), (152) and (168).
(2) Connect the control rod (56) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (56) on locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-34-150 COTTER PIN (53).
(3) Connect the control rod (156) to the drift pin lever (158) as follows:
(a) Put the fork-end of the control rod (156) to the drift pin lever (158) and install the bolts (157), the washers (155) and the nuts (154).
(b) Tighten the nut (154) and safety it with the new AIPC 52-32-21-42-020 COTTER PIN (153).
(4) Connect the connection rod (159) to the vent door lever (162) as follows:
(a) Put the lower eye end of the connection rod (159) in the fork end of the vent door lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-46-020 COTTER PIN (164).
B. Installation of the Locking Shaft Assembly
(1) Install the locking shaft (148) into the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145) in the correct sequence on the locking shaft (148).
(c) Refer to the marks made during the removal procedure and assemble the lock cams (145) on the locking shaft (148). Make sure that the attachment holes align.
(d) Refer to the marks made during the removal procedure. Assemble the locking shaft lever (52) and the lever (162) on the locking shaft (148).
(e) Make sure that the attachment holes align.
(f) Install the tapered pins (165) to attach the lever (162) on the locking shaft (148).
(g) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(h) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(i) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(j) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(k) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(l) Tighten the nuts (140), (146) and (168).
(2) Connect the control rod (59) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (59) on the locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-34-150 COTTER PIN (53).
(3) Connect the connection rod (159) to the lever (162) as follows:
(a) Put the lower eye-end of the connection rod (159) in the fork-end of the lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-46-020 COTTER PIN (164).
Subtask 52-32-21-420-069-H ** ON A/C NOT FOR ALL (1) Install the locking shaft (148) into the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145) in the correct sequence on the locking shaft (148).
(c) Refer to the marks made during the removal procedure and assemble the lock cams (145) on the locking shaft (148). Make sure that the attachment holes align.
(d) Refer to the marks made during the removal procedure. Assemble the locking shaft lever (52) and the lever (162) on the locking shaft (148).
(e) Make sure that the attachment holes align.
(f) Install the tapered pins (165) to attach the lever (162) on the locking shaft (148).
(g) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(h) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(i) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(j) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(k) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(l) Tighten the nuts (140), (146) and (168).
(2) Connect the control rod (59) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (59) on the locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-34-150 COTTER PIN (53).
(3) Connect the connection rod (159) to the lever (162) as follows:
(a) Put the lower eye-end of the connection rod (159) in the fork-end of the lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-46-020 COTTER PIN (164).
B. Installation of the Locking Shaft Assembly
(1) Install the locking shaft (148) into the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145) in the correct sequence on the locking shaft (148).
(c) Refer to the marks made during the removal procedure and assemble the lock cams (145) on the locking shaft (148). Make sure that the attachment holes align.
(d) Refer to the marks made during the removal procedure. Assemble the locking shaft lever (52) and the lever (162) on the locking shaft (148).
(e) Make sure that the attachment holes align.
(f) Install the tapered pins (165) to attach the lever (162) on the locking shaft (148).
(g) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(h) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(i) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(j) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(k) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(l) Tighten the nuts (140), (146) and (168).
(2) Connect the control rod (59) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (59) on the locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-33-150 COTTER PIN (53).
(3) Connect the connection rod (159) to the lever (162) as follows:
(a) Put the lower eye-end of the connection rod (159) in the fork-end of the lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-45-020 COTTER PIN (164).
Subtask 52-32-21-420-069-I ** ON A/C NOT FOR ALL (1) Install the locking shaft (148) into the cargo door structure as follows:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork end.
(b) During this movement, assemble the lock cams (145) in the correct sequence on the locking shaft (148).
(c) Refer to the marks made during the removal procedure and assemble the lock cams (145) on the locking shaft (148). Make sure that the attachment holes align.
(d) Refer to the marks made during the removal procedure. Assemble the locking shaft lever (52) and the lever (162) on the locking shaft (148).
(e) Make sure that the attachment holes align.
(f) Install the tapered pins (165) to attach the lever (162) on the locking shaft (148).
(g) Install the sleeves (166), the washers (167) and the nuts (168) on the tapered pins (165).
(h) Install the tapered pins (143) to attach the locking shaft lever (52) on the locking shaft (148).
(i) Install the sleeves (142), the washers (141) and the nuts (140) on the tapered pins (143).
(j) Install the Hi-Lok pins (144) to attach the lock cams (145) on the locking shaft (148).
(k) Install the washers (147) and the nuts (146) on the Hi-Lok pins (144).
(l) Tighten the nuts (140), (146) and (168).
(2) Connect the control rod (59) to the locking shaft lever (52) as follows:
(a) Put the lower fork-end of the control rod (59) on the locking shaft lever (52) and install the bolt (57), the washers (55) and the nut (54).
(b) Tighten the nut (54) and safety it with the new AIPC 52-32-21-33-150 COTTER PIN (53).
(3) Connect the connection rod (159) to the lever (162) as follows:
(a) Put the lower eye-end of the connection rod (159) in the fork-end of the lever (162).
(b) Install the bolt (160), the washers (161) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-21-45-020 COTTER PIN (164).
WARNING:
USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
B. Installation of the Locking Shaft Assembly (1) When you connect/install the components, refer to the marks that you made during the removal procedure.
(2) Install the locking shaft (148) on the cargo door:
(a) Move the locking shaft (148) through the lateral cutout of the cargo door into the sliding bearing of each frame fork-end.
(b) During the movement of the locking shaft (148), install the components that follow in the correct sequence:
NOTE: The washers (169) are installed only at FR53(FR56).
- The locking shaft lever (52)
- The vent door lever (162)
- The lock cams (145), and
- The washers (169).
(d) Install the tapered pins (165), the sleeves (166), the washers (167) and the nuts (168) on the vent door lever (162).
(e) Install the tapered pin (143), the sleeve (142), the washer (141) and the nut (140) on the locking shaft lever (52).
(f) Install the hi-lok pins (144) and the nuts (146) on the lock cams (145).
(g) TORQUE the nuts (140), (146) and (168) to between 4.8 and 3.7 m.N (42.48 and 32.74 lbf.in )
. (3) Connect the control rod (56) to the locking shaft lever (52):
(a) Put the lower fork-end of the control rod (56) on the locking shaft lever (52).
(b) Install the washers (55), the bolt (57) and the nut (54).
(c) Tighten the nut (54) and safety it with the new AIPC 52-32-84-40-150 COTTER PIN (53).
(4) Connect the connection rod (159) to the vent door lever (162):
(a) Put the lower eye-end of the connection rod (159) in the fork-end of the vent door lever (162).
(b) Install the washers (161), the bolt (160) and the nut (163).
(c) Tighten the nut (163) and safety it with the new AIPC 52-32-84-42-020 COTTER PIN (164).
C. Adjustment Procedure
(1) Adjust the length of the control rod (56) (part of the linkage mechanism). This is to make sure that the lock cams (145) are in their correct position (Ref. AMM TASK 52-32-11-820-002).
(2) Adjust the length of the control rod (156) to make sure that the drift pins extend and retract correctly (Ref. AMM TASK 52-32-11-820-002).
Subtask 52-32-21-820-060-B ** ON A/C NOT FOR ALL (1) Adjust the length of the control rod (56) (part of the linkage mechanism). This is to make sure that the lock cams (145) are in their correct position (Ref. AMM TASK 52-32-11-820-002).
(2) Adjust the length of the control rod (156) to make sure that the drift pins extend and retract correctly (Ref. AMM TASK 52-32-11-820-002).
C. Adjustment Procedure
(1) Adjust the length of the control rod (59) (part of the linkage mechanism). This is to make sure that the lock cams (145) are in their correct position (Ref. AMM TASK 52-32-11-820-002).
Subtask 52-32-21-720-057-A (1) Adjust the length of the control rod (59) (part of the linkage mechanism). This is to make sure that the lock cams (145) are in their correct position (Ref. AMM TASK 52-32-11-820-002).
D. Do the functional test of the door mechanism to make sure that the locking mechanism operates correctly (Ref. AMM TASK 52-32-00-720-001).
5. Close-upSubtask 52-32-21-865-079-A
A. Make sure that this(these) circuit breaker(s) is(are) closed:
Subtask 52-32-21-410-061-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N30 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N31 |
| ** ON A/C ALL | |||
| 122VU | DOORS/CARGO | 1MJ | T12 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
B. Close Access
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Apply Corrosion Preventive Compound_Water Displacing Soft Film - (Material No.12ABC1) or Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to all the components of the safety shaft assembly and to the adjacent cargo door structure.
(3) Install the protection plug (7) in the lateral cutout of the edge member and apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) .
(4) Install the access panel 826AR on the cargo door.
(5) Remove the actuator safety locks and close the cargo door (Ref. AMM TASK 52-30-00-860-002).
(6) Remove the access platform(s).
Subtask 52-32-21-410-061-C ** ON A/C NOT FOR ALL Access Panel and Protection Plugs ** ON A/C NOT FOR ALL Access Panel and Protection Plugs ** ON A/C NOT FOR ALL (2) Apply Corrosion Preventive Compound_Water Displacing Soft Film - (Material No.12ABC1) or Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to all the components of the safety shaft assembly and to the adjacent cargo door structure.
(3) Install the protection plug (7) in the lateral cutout of the edge member and apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) .
(4) Install the access panel 826AR on the cargo door.
(5) Remove the actuator safety locks and close the cargo door (Ref. AMM TASK 52-30-00-860-002).
(6) Remove the access platform(s).
B. Close Access
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Apply Corrosion Preventive Compound_Water Displacing Soft Film - (Material No.12ABC1) or Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to all the components of the safety shaft assembly and to the adjacent cargo door structure.
(3) Install the protective plugs (10) or (11) in the lateral cutout of the edge member as necessary and apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) .
(4) Install the access panels 826AR and 826BR and the door fairing 826CR on the cargo door (Ref. AMM TASK 52-32-33-400-001).
(5) Remove the actuator safety locks and close the cargo door (Ref. AMM TASK 52-30-00-860-002).
(6) Remove the access platform(s).
Access Panel and Protection Plugs ** ON A/C NOT FOR ALL Access Panel and Protection Plugs ** ON A/C NOT FOR ALL (2) Apply Corrosion Preventive Compound_Water Displacing Soft Film - (Material No.12ABC1) or Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to all the components of the safety shaft assembly and to the adjacent cargo door structure.
(3) Install the protective plugs (10) or (11) in the lateral cutout of the edge member as necessary and apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) .
(4) Install the access panels 826AR and 826BR and the door fairing 826CR on the cargo door (Ref. AMM TASK 52-32-33-400-001).
(5) Remove the actuator safety locks and close the cargo door (Ref. AMM TASK 52-30-00-860-002).
(6) Remove the access platform(s).