DOC AIRBUS | AMM A320FInstallation of the Outboard Handle Assembly
TASK 52-22-21-400-002-A
Installation of the Outboard Handle Assembly
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Expendable Parts
D. Referenced Information
3. Job Set-up
Subtask 52-22-21-865-054-A ** ON A/C NOT FOR ALL
Subtask 52-22-21-910-051-B ** ON A/C NOT FOR ALL
Subtask 52-22-21-410-053-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.02 06:27:42 UTC
Installation of the Outboard Handle Assembly
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03HBD9) | Synthetic Ester base Grease-General Purpose Low Temp - |
| (Material No.04DAB2) | Primer Epoxy Paint-- Corrosion Inhibiting Structure |
| (Material No.04JME4) | Top Coat Polyurethane_- Grey Internal Structure |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 73 | COTTER PIN | AIPC 52-22-21-11-270 |
| 62 | COTTER PIN | AIPC 52-22-21-12-090 |
| 90 | KEY WASHER | AIPC 52-22-21-13-100 |
| 55 | LOCK WASHER | AIPC 52-22-21-13-250 |
| 71 | LOCK WASHER | AIPC 52-22-21-13-250 |
| 44 | COTTER PIN | AIPC 52-22-21-13-350 |
| 65 | PACKING | AIPC 52-22-21-13-370 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 25-23-47-000-012-A | Removal of the Door Linings of the LH FWD Emergency Exit Door, zone 231 |
| TASK 25-23-47-000-013-A | Removal of the Door Linings of the RH FWD Emergency Exit Door at zone 251 or RH AFT at zone 252 or LH AFT at zone 232. |
| TASK 25-23-47-000-802-A | Removal of the Door Linings of the Emergency Exit, zones 251/252 |
| TASK 25-23-47-400-012-A | Installation of the Door Linings of the LH FWD Emergency Exit Door, zone 231 |
| TASK 25-23-47-400-013-A | Installation of the Door Linings of the RH FWD Emergency Exit Door at zone 251, or RH AFT at zone 252, or LH AFT at zone 232. |
| TASK 25-23-47-400-802-A | Installation of the Door Linings of the Emergency Exit, zones 251/252 |
| TASK 52-22-00-010-001-A | Opening of the Emergency Exit Doors from the Passenger Compartment |
| TASK 52-22-00-410-001-A | Closing of the Emergency Exit Doors from the Passenger Compartment |
| TASK 52-22-00-710-001-A | Operational Check |
| TASK 52-22-00-860-003-A | Special Precaution before Maintenance on the Door Damper and Emergency Operation Cylinder |
| TASK 52-22-00-860-004-A | Special Precaution after Maintenance on the Door Damper and Emergency Operation Cylinder |
| TASK 52-22-22-000-001-A | Removal of the Arm/Disarm Unit |
| TASK 52-22-22-400-001-A | Installation of the Arm/Disarm Unit |
Subtask 52-22-21-865-054-A ** ON A/C NOT FOR ALL
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
Subtask 52-22-21-860-051-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
B. Aircraft Maintenance Configuration
(1) Make sure that the emergency exit door (referred to as door) is opened as required (Ref. AMM TASK 52-22-00-010-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the partly opened door.
(3) Make sure that the special precaution of the door damper and emergency operation cylinder is completed (Ref. AMM TASK 52-22-00-860-003).
(4) Make sure that the door lining is removed (Ref. AMM TASK 25-23-47-000-012) or (Ref. AMM TASK 25-23-47-000-013).
(5) Make sure that the arm/disarm unit is removed (Ref. AMM TASK 52-22-22-000-001).
Subtask 52-22-21-860-051-B ** ON A/C NOT FOR ALL (1) Make sure that the emergency exit door (referred to as door) is opened as required (Ref. AMM TASK 52-22-00-010-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the partly opened door.
(3) Make sure that the special precaution of the door damper and emergency operation cylinder is completed (Ref. AMM TASK 52-22-00-860-003).
(4) Make sure that the door lining is removed (Ref. AMM TASK 25-23-47-000-012) or (Ref. AMM TASK 25-23-47-000-013).
(5) Make sure that the arm/disarm unit is removed (Ref. AMM TASK 52-22-22-000-001).
B. Aircraft Maintenance Configuration
(1) Make sure that the emergency exit door (referred to as door) is opened as required (Ref. AMM TASK 52-22-00-010-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the partly opened door.
(3) Make sure that the special precaution of the door damper and emergency operation cylinder is completed (Ref. AMM TASK 52-22-00-860-003).
(4) Make sure that the door lining is removed (Ref. AMM TASK 25-23-47-000-802).
(5) Make sure that the arm/disarm unit is removed (Ref. AMM TASK 52-22-22-000-001).
4. Procedure(1) Make sure that the emergency exit door (referred to as door) is opened as required (Ref. AMM TASK 52-22-00-010-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the partly opened door.
(3) Make sure that the special precaution of the door damper and emergency operation cylinder is completed (Ref. AMM TASK 52-22-00-860-003).
(4) Make sure that the door lining is removed (Ref. AMM TASK 25-23-47-000-802).
(5) Make sure that the arm/disarm unit is removed (Ref. AMM TASK 52-22-22-000-001).
Subtask 52-22-21-910-051-B ** ON A/C NOT FOR ALL
A. Preparation for Installation
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL
(1) Make sure that the parts retained from the removed component are clean and in the correct condition.
(2) Make sure that the seal of the access plate (41) is in the correct condition.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Make sure that the bushes (59), (61), (68) and (76), the flange bearings (50) and (88) are in the correct condition.
(5) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) to all surfaces of parts which move.
(6) Install a new AIPC 52-22-21-13-370 PACKING (65) on the outboard handle shaft (64).
Subtask 52-22-21-420-052-B ** ON A/C NOT FOR ALL Access Plate and Rigging Pins ** ON A/C NOT FOR ALL Access Plate and Rigging Pins ** ON A/C NOT FOR ALL (2) Make sure that the seal of the access plate (41) is in the correct condition.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Make sure that the bushes (59), (61), (68) and (76), the flange bearings (50) and (88) are in the correct condition.
(5) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) to all surfaces of parts which move.
(6) Install a new AIPC 52-22-21-13-370 PACKING (65) on the outboard handle shaft (64).
B. Installation of the Outboard Handle Assembly
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL
(3) Set the hollow shaft lever (75) in the correct position as follows:
(a) Prepare the clamp screw (72) with a new AIPC 52-22-21-13-250 LOCK WASHER (71).
(b) Move the hollow shaft lever (75) so that its attachment holes aligns with the groove of the hollow shaft (84).
(c) Attach the hollow shaft lever (75) with the clamp screw (72).
(d) Safety the clamp screw (72) with the new lock washer (71).
(4) Install the hollow shaft (84) into the flange bearing (88) as follows:
(a) Move the hollow shaft (84) into the flange bearing (88).
(b) Assemble the washers (81), (82) and (83), the spacer (80) and the engaging lever (78) on the hollow shaft (84).
(5) Put the engaging lever (78) in the correct position as follows:
(a) Move the engaging lever (78) so that its attachment holes aligns with the groove of the hollow shaft (84).
(b) Attach the engaging lever (78) with the clamp screw (77) and the nut (79) on the hollow shaft (84).
(6) Install the outboard handle shaft (64) as follows:
(a) Install the serrated washers (96) and the new packing (65) to the outboard handle shaft (64).
(b) Put the outboard handle shaft (64) in position to the door structure.
(c) Move the outboard handle shaft (64) rearwards through the hollow shaft (84).
(d) Install the circlip (66) to the outboard handle shaft (64).
(e) Put the outboard handle (95) in the recess of the outboard skin.
(f) Move the outboard handle shaft (64) rearwards to assemble it with the outboard handle (95).
(g) Make sure that the punch marks on the outboard handle shaft (64) and on the outboard handle (95) align.
(h) Put the new AIPC 52-22-21-13-100 KEY WASHER (90) and the spline nut (91) in position on the outboard handle shaft (64).
(i) Move the outboard handle shaft (64) in rearward direction until it engages with the member bearing (94).
(7) Install the flange bearing (50) as follows:
(a) Put the washers (52) and (53) on the outboard handle shaft (64).
(b) Move the flange bearing (50) on the outboard handle shaft (64) so that it touches the door structure.
(c) Attach the flange bearing (50) with the bolts (49) and the nuts (51) to the door structure.
(d) Tighten the nuts (51) and protect them with Primer Epoxy Paint-- Corrosion Inhibiting Structure (Material No.04DAB2) and Top Coat Polyurethane_- Grey Internal Structure (Material No.04JME4) .
(e) Install the distance washers (47) and (48), the washers (46) and the nut (45) on the outboard handle shaft (64)
(f) Tighten the nut (45) and safety it with the new AIPC 52-22-21-13-350 COTTER PIN (44).
(8) Tighten the nuts (89) and (92) and protect them with Primer Epoxy Paint-- Corrosion Inhibiting Structure (Material No.04DAB2) and Top Coat Polyurethane_- Grey Internal Structure (Material No.04JME4) .
(9) Attach the push rod (67) to the hollow shaft lever (75) as follows:
(a) If removed, install the bush (68) in the fork-end of the hollow shaft lever (75).
(b) Put the lower eye-end of the push rod (67) into the fork-end of the hollow shaft lever (75).
(c) Install the bush (76), the bolt (69), the washers (70) and the nut (74).
(d) Tighten the nut (74) and safety it with the new AIPC 52-22-21-11-270 COTTER PIN (73).
(10) Put the hollow shaft lever (56) in the correct position as follows:
(a) Prepare the clamp screw (54) with a new AIPC 52-22-21-13-250 LOCK WASHER (55).
(b) Move the shaft lever (56) so that its attachment holes aligns with the groove of the outboard handle shaft (64).
(c) Attach the shaft lever (56) with the clamp screw (54) and safety it with the now lock washer (55).
(11) Attach the connection rod (60) to the shaft lever (56) as follows:
(a) If removed, install the bush (61) in the fork-end of the shaft lever (56).
(b) Put the lower eye-end of the connection rod (60) into the fork-end of the shaft lever (56).
(c) Install the bush (59), the bolt (57), the washers (58) and the nut (63).
(d) Tighten the nut (63) and safety it with the new AIPC 52-22-21-12-090 COTTER PIN (62).
(12) Put the access plate (41) in position at the door and attach it with the screws (43) and the washers (42).
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL
Subtask 52-22-21-720-051-A ** ON A/C NOT FOR ALL Access Plate and Rigging Pins ** ON A/C NOT FOR ALL Access Plate and Rigging Pins ** ON A/C NOT FOR ALL NOTE: Make sure that the punch mark on each lever aligns with the notch of the outboard handle shaft during the installation.
(1) If removed, put the flange bearing (88) in position and attach it with the bolts (87) and the nuts (89) on the door structure. NOTE: Do not tighten the nuts (89) at this time.
(2) Put the spacer (86), the washer (85) and the hollow shaft lever (75) on the hollow shaft (84). (3) Set the hollow shaft lever (75) in the correct position as follows:
(a) Prepare the clamp screw (72) with a new AIPC 52-22-21-13-250 LOCK WASHER (71).
(b) Move the hollow shaft lever (75) so that its attachment holes aligns with the groove of the hollow shaft (84).
(c) Attach the hollow shaft lever (75) with the clamp screw (72).
(d) Safety the clamp screw (72) with the new lock washer (71).
(4) Install the hollow shaft (84) into the flange bearing (88) as follows:
(a) Move the hollow shaft (84) into the flange bearing (88).
(b) Assemble the washers (81), (82) and (83), the spacer (80) and the engaging lever (78) on the hollow shaft (84).
(5) Put the engaging lever (78) in the correct position as follows:
(a) Move the engaging lever (78) so that its attachment holes aligns with the groove of the hollow shaft (84).
(b) Attach the engaging lever (78) with the clamp screw (77) and the nut (79) on the hollow shaft (84).
(6) Install the outboard handle shaft (64) as follows:
(a) Install the serrated washers (96) and the new packing (65) to the outboard handle shaft (64).
(b) Put the outboard handle shaft (64) in position to the door structure.
(c) Move the outboard handle shaft (64) rearwards through the hollow shaft (84).
(d) Install the circlip (66) to the outboard handle shaft (64).
(e) Put the outboard handle (95) in the recess of the outboard skin.
(f) Move the outboard handle shaft (64) rearwards to assemble it with the outboard handle (95).
(g) Make sure that the punch marks on the outboard handle shaft (64) and on the outboard handle (95) align.
(h) Put the new AIPC 52-22-21-13-100 KEY WASHER (90) and the spline nut (91) in position on the outboard handle shaft (64).
(i) Move the outboard handle shaft (64) in rearward direction until it engages with the member bearing (94).
(7) Install the flange bearing (50) as follows:
(a) Put the washers (52) and (53) on the outboard handle shaft (64).
(b) Move the flange bearing (50) on the outboard handle shaft (64) so that it touches the door structure.
(c) Attach the flange bearing (50) with the bolts (49) and the nuts (51) to the door structure.
(d) Tighten the nuts (51) and protect them with Primer Epoxy Paint-- Corrosion Inhibiting Structure (Material No.04DAB2) and Top Coat Polyurethane_- Grey Internal Structure (Material No.04JME4) .
(e) Install the distance washers (47) and (48), the washers (46) and the nut (45) on the outboard handle shaft (64)
(f) Tighten the nut (45) and safety it with the new AIPC 52-22-21-13-350 COTTER PIN (44).
(8) Tighten the nuts (89) and (92) and protect them with Primer Epoxy Paint-- Corrosion Inhibiting Structure (Material No.04DAB2) and Top Coat Polyurethane_- Grey Internal Structure (Material No.04JME4) .
(9) Attach the push rod (67) to the hollow shaft lever (75) as follows:
(a) If removed, install the bush (68) in the fork-end of the hollow shaft lever (75).
(b) Put the lower eye-end of the push rod (67) into the fork-end of the hollow shaft lever (75).
(c) Install the bush (76), the bolt (69), the washers (70) and the nut (74).
(d) Tighten the nut (74) and safety it with the new AIPC 52-22-21-11-270 COTTER PIN (73).
(10) Put the hollow shaft lever (56) in the correct position as follows:
(a) Prepare the clamp screw (54) with a new AIPC 52-22-21-13-250 LOCK WASHER (55).
(b) Move the shaft lever (56) so that its attachment holes aligns with the groove of the outboard handle shaft (64).
(c) Attach the shaft lever (56) with the clamp screw (54) and safety it with the now lock washer (55).
(11) Attach the connection rod (60) to the shaft lever (56) as follows:
(a) If removed, install the bush (61) in the fork-end of the shaft lever (56).
(b) Put the lower eye-end of the connection rod (60) into the fork-end of the shaft lever (56).
(c) Install the bush (59), the bolt (57), the washers (58) and the nut (63).
(d) Tighten the nut (63) and safety it with the new AIPC 52-22-21-12-090 COTTER PIN (62).
(12) Put the access plate (41) in position at the door and attach it with the screws (43) and the washers (42).
Access Plate and Rigging Pins ** ON A/C NOT FOR ALL Access Plate and Rigging Pins ** ON A/C NOT FOR ALL C. Do the operational test to make sure that the door handle mechanism operates satisfactorily (Ref. AMM TASK 52-22-00-710-001).
5. Close-upSubtask 52-22-21-410-053-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the arm/disarm (Ref. AMM TASK 52-22-22-400-001).
(3) Install the insulation mats in the door structure.
(4) Install the door lining (Ref. AMM TASK 25-23-47-400-012) or (Ref. AMM TASK 25-23-47-400-013).
Subtask 52-22-21-410-053-B ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the arm/disarm (Ref. AMM TASK 52-22-22-400-001).
(3) Install the insulation mats in the door structure.
(4) Install the door lining (Ref. AMM TASK 25-23-47-400-012) or (Ref. AMM TASK 25-23-47-400-013).
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the arm/disarm (Ref. AMM TASK 52-22-22-400-001).
(3) Install the insulation mats in the door structure.
(4) Install the door lining (Ref. AMM TASK 25-23-47-400-802).
Subtask 52-22-21-865-055-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the arm/disarm (Ref. AMM TASK 52-22-22-400-001).
(3) Install the insulation mats in the door structure.
(4) Install the door lining (Ref. AMM TASK 25-23-47-400-802).
B. Make sure that this(these) circuit breaker(s) is(are) closed:
Subtask 52-22-21-410-054-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
C. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Do the special precaution procedure for the door damper and emergency operation cylinder (Ref. AMM TASK 52-22-00-860-004).
(3) Close the door (Ref. AMM TASK 52-22-00-410-001).
(4) Remove the access platform(s).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Do the special precaution procedure for the door damper and emergency operation cylinder (Ref. AMM TASK 52-22-00-860-004).
(3) Close the door (Ref. AMM TASK 52-22-00-410-001).
(4) Remove the access platform(s).