Diaphragm Replacement at the Door Damper and Emergency Operation Cylinder
TASK 52-22-00-860-002-A
Diaphragm Replacement at the Door Damper and Emergency Operation Cylinder
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 52-22-00-861-052-A ** ON A/C NOT FOR ALL Subtask 52-22-00-865-052-A ** ON A/C NOT FOR ALL
Subtask 52-22-00-020-050-A ** ON A/C NOT FOR ALL
Subtask 52-22-00-865-053-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 01:38:37 UTC
Diaphragm Replacement at the Door Damper and Emergency Operation Cylinder
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.02BBB9) | Mineral Hydraulic Fluid-Damper - - |
| (Material No.14QFB1) | Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 833 | EMERGENCY EXITS |
| 834 | EMERGENCY EXITS |
| 835 | MID PASSENGER/CREW DOOR |
| 843 | EMERGENCY EXITS |
| 844 | EMERGENCY EXITS |
| 845 | MID PASSENGER/CREW DOOR |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 25 | SHEAR PIN | AIPC 52-22-14-01-030 |
| 32 | DIAPHRAGM | AIPC 52-22-14-01-050 |
| 34 | PACKINGS | AIPC 52-22-14-01-070 |
| 33 | SEAL | AIPC 52-22-14-01-080 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 24-42-00-861-001-A | Energize the Ground Service Network from the External Power |
| TASK 24-42-00-862-001-A | De-energize the Ground Service Network Supplied from the External Power |
| TASK 52-22-00-010-001-A | Opening of the Emergency Exit Doors from the Passenger Compartment |
| TASK 52-22-00-410-001-A | Closing of the Emergency Exit Doors from the Passenger Compartment |
| TASK 52-22-00-614-002-A | Charging of the Door Damper and Emergency Operation Cylinders at the Emergency Exit Doors |
Subtask 52-22-00-861-052-A ** ON A/C NOT FOR ALL Subtask 52-22-00-865-052-A ** ON A/C NOT FOR ALL
B. Open, safety and tag this(these) circuit breaker(s):
Subtask 52-22-00-010-060-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
C. Get Access
(1) Open the applicable emergency exit door (referred to as door) as required (Ref. AMM TASK 52-22-00-010-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the applicable door.
Subtask 52-22-00-860-084-A ** ON A/C NOT FOR ALL (1) Open the applicable emergency exit door (referred to as door) as required (Ref. AMM TASK 52-22-00-010-001).
(2) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the applicable door.
D. Aircraft Maintenance Configuration
(1) Make sure that the rigging pin (24) is correctly installed in the percussion mechanism.
(2) Set the release lever (23) in its swiveled position as follows:
(a) Remove and discard the lockwire from the knurled screw (22).
(b) Loosen the knurled screw (22) so that the release lever (23) is moveable.
(c) Move the release lever (23) rearward so that it comes free from the guide (26).
(d) Turn the release lever (23) through 90 degrees to get access to the striker assembly (35).
(e) Tighten the knurled screw (22) to safety the swiveled release lever (23).
(3) Operate the pressure charging valve (29) to make sure that the door damper and emergency cylinder (21) is bled.
4. Procedure(1) Make sure that the rigging pin (24) is correctly installed in the percussion mechanism.
(2) Set the release lever (23) in its swiveled position as follows:
(a) Remove and discard the lockwire from the knurled screw (22).
(b) Loosen the knurled screw (22) so that the release lever (23) is moveable.
(c) Move the release lever (23) rearward so that it comes free from the guide (26).
(d) Turn the release lever (23) through 90 degrees to get access to the striker assembly (35).
(e) Tighten the knurled screw (22) to safety the swiveled release lever (23).
(3) Operate the pressure charging valve (29) to make sure that the door damper and emergency cylinder (21) is bled.
Subtask 52-22-00-020-050-A ** ON A/C NOT FOR ALL
A. Removal of the Diaphragm
(a) Remove the screws (36) from the striker assembly (35).
(b) Remove the the striker assembly (35) from the housing assy (28).
(2) Remove and discard the shear pin (25) from the operation lever (27).
(3) Remove the diaphragm (32), the spring (31) and the spacer (30).
(4) Discard the diaphragm (32).
(5) Remove and discard the seal (33) and the packings (34) from the striker assembly (35).
Subtask 52-22-00-860-085-A ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THE DOOR-DAMPER AND EMERGENCY OPERATION CYLINDER IS FULLY DEPRESSURIZED BEFORE YOU REMOVE THE STRIKER ASSEMBLY. IF NOT, REMAINING PRESSURE CAN CAUSE INJURY.
(1) Remove the striker assembly (35) as follows: (a) Remove the screws (36) from the striker assembly (35).
(b) Remove the the striker assembly (35) from the housing assy (28).
(2) Remove and discard the shear pin (25) from the operation lever (27).
(3) Remove the diaphragm (32), the spring (31) and the spacer (30).
(4) Discard the diaphragm (32).
(5) Remove and discard the seal (33) and the packings (34) from the striker assembly (35).
B. Preparation for Installation
(1) Make sure that the parts retained from the removed component are clean and in the correct condition.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Make sure that the inside bore of the spacer (30) is clear.
(5) Apply Mineral Hydraulic Fluid-Damper - - (Material No.02BBB9) to the new AIPC 52-22-14-01-080 SEAL (33) and the two new AIPC 52-22-14-01-070 PACKINGS (34).
Subtask 52-22-00-420-050-B ** ON A/C NOT FOR ALL (1) Make sure that the parts retained from the removed component are clean and in the correct condition.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Make sure that the inside bore of the spacer (30) is clear.
(5) Apply Mineral Hydraulic Fluid-Damper - - (Material No.02BBB9) to the new AIPC 52-22-14-01-080 SEAL (33) and the two new AIPC 52-22-14-01-070 PACKINGS (34).
C. Installation of the Diaphragm
(2) Install the striker assembly (35) as follows:
(a) Install the seal (33) and the packings (34) to the striker assembly (35).
(b) Put the striker assembly (35) in position on the housing assembly (28).
(c) Install the screws (36) on the striker assembly (35).
(d) Tighten the screws (36).
5. Close-upWARNING:
MAKE SURE THAT YOU INSTALL THE CORRECT (ALUMINUM) SHEAR PIN ON THE DOOR-DAMPER PERCUSSION DEVICE.
INSTALLATION OF AN INCORRECT SHEAR PIN WILL PREVENT OPERATION OF THE ACTUATOR IN THE EMERGENCY MODE.
(1) Install the spacer (30), the spring (31) and the new AIPC 52-22-14-01-050 DIAPHRAGM (32) in the housing assembly (28). (2) Install the striker assembly (35) as follows:
(a) Install the seal (33) and the packings (34) to the striker assembly (35).
(b) Put the striker assembly (35) in position on the housing assembly (28).
(c) Install the screws (36) on the striker assembly (35).
(d) Tighten the screws (36).
NOTE: When the screws (36) are tight, there is a clearance of between 0.3 mm (0.01 in.) to 0.4 mm (0.02 in.) between the striker assembly (35) and the housing assembly (28).
(3) Install the new AIPC 52-22-14-01-030 SHEAR PIN (25) to the operation lever (27). Subtask 52-22-00-865-053-A ** ON A/C NOT FOR ALL
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 52-22-00-860-086-B ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
B. Put the system back to the serviceable condition.
(1) Set the release lever (23) in its armed position as follows:
(a) Loosen the knurled screw (22) and turn the release lever (23) 90 degrees in the counterclockwise direction so that it can engage with the guide (26).
(b) Carefully push the release lever (23) in the forward direction so that it moves smoothly through the guide (26).
(c) Move the release lever (23) to the end position and tighten the knurled screw (22) to safety the armed release lever (23).
(d) Safety the knurled screw (22) with14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - .
(e) Make sure that the release lever (23) engages correctly with the valve guide (35).
(2) Fill the pressure accumulator to 123 bar (1783.9637 psi) (Ref. AMM TASK 52-22-00-614-002).
(3) Remove the rigging pin (24) from the housing assy (28).
(4) De-energize the ground service network
(Ref. AMM TASK 24-42-00-862-001)
Subtask 52-22-00-410-055-A ** ON A/C NOT FOR ALL (1) Set the release lever (23) in its armed position as follows:
(a) Loosen the knurled screw (22) and turn the release lever (23) 90 degrees in the counterclockwise direction so that it can engage with the guide (26).
(b) Carefully push the release lever (23) in the forward direction so that it moves smoothly through the guide (26).
(c) Move the release lever (23) to the end position and tighten the knurled screw (22) to safety the armed release lever (23).
(d) Safety the knurled screw (22) with
(e) Make sure that the release lever (23) engages correctly with the valve guide (35).
(2) Fill the pressure accumulator to 123 bar (1783.9637 psi) (Ref. AMM TASK 52-22-00-614-002).
(3) Remove the rigging pin (24) from the housing assy (28).
(4) De-energize the ground service network
(Ref. AMM TASK 24-42-00-862-001)
C. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the emergency exit door (Ref. AMM TASK 52-22-00-410-001).
(3) Remove the access platform(s).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the emergency exit door (Ref. AMM TASK 52-22-00-410-001).
(3) Remove the access platform(s).
Diaphragm Replacement