Removal of the Release Mechanism of the Emergency Escape Slide of the Aft Passenger/Crew Door
TASK 52-13-22-000-002-A
Removal of the Release Mechanism of the Emergency Escape Slide of the Aft Passenger/Crew Door
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 52-13-22-861-052-A Subtask 52-13-22-941-057-A
Subtask 52-13-22-020-051-B
[Rev.10 from 2021]
2026.04.02 06:27:31 UTC
Removal of the Release Mechanism of the Emergency Escape Slide of the Aft Passenger/Crew Door
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | AR | SCRAPER - NON METALLIC |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 832AZ, 832BZ, 832CZ, 832DZ, 832EZ, 832FZ, 832GZ |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 24-42-00-861-001-A | Energize the Ground Service Network from the External Power |
| TASK 25-23-46-000-002-A | Removal of the Door Linings from the Aft Passenger/Crew Doors |
| TASK 25-62-44-000-002-A | Removal of the Left Escape-Slide Pack-Assembly |
| TASK 25-62-44-000-012-A | Removal of the Left-Hand Escape-Slide-Raft Pack-Assembly |
| TASK 25-62-44-000-802-A | Removal of the Right Escape-Slide Pack-Assembly |
| TASK 25-62-44-000-804-A | Removal of the Right-Hand Escape-Slide-Raft Pack-Assembly |
| TASK 52-10-00-860-001-A | Special Precautions before Work on the Passenger/Crew Door |
Subtask 52-13-22-861-052-A Subtask 52-13-22-941-057-A
B. Safety Precautions
(1) Obey the special precautions before you start work on the door (Ref. AMM TASK 52-10-00-860-001).
Subtask 52-13-22-865-050-A (1) Obey the special precautions before you start work on the door (Ref. AMM TASK 52-10-00-860-001).
C. Open, safety and tag this(these) circuit breaker(s):
Subtask 52-13-22-010-059-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
D. Removal of Components
(1) Get access to the passenger compartment.
(2) Remove the escape slide:
(a) For the left door:
Remove the left-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-000-002).
(b) For the right door:
Remove the right-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-000-802).
(3) Remove the door lining (Ref. AMM TASK 25-23-46-000-002) 832FZ 832GZ 832EZ 832DZ 832CZ 832BZ 832AZ.
(4) Remove the door insulation.
Subtask 52-13-22-010-059-B ** ON A/C NOT FOR ALL (1) Get access to the passenger compartment.
(2) Remove the escape slide:
(a) For the left door:
Remove the left-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-000-002).
(b) For the right door:
Remove the right-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-000-802).
(3) Remove the door lining (Ref. AMM TASK 25-23-46-000-002) 832FZ 832GZ 832EZ 832DZ 832CZ 832BZ 832AZ.
(4) Remove the door insulation.
D. Removal of Components
(1) Get access to the passenger compartment.
(2) Remove the escape slide:
(a) For the left door:
Remove the left-hand escape slide raft pack assembly (Ref. AMM TASK 25-62-44-000-012).
(b) For the right door:
Remove the right-hand escape slide raft pack assembly (Ref. AMM TASK 25-62-44-000-804).
(3) Remove the door lining (Ref. AMM TASK 25-23-46-000-002) 832FZ 832GZ 832EZ 832DZ 832CZ 832BZ 832AZ.
(4) Remove the door insulation.
4. Procedure(1) Get access to the passenger compartment.
(2) Remove the escape slide:
(a) For the left door:
Remove the left-hand escape slide raft pack assembly (Ref. AMM TASK 25-62-44-000-012).
(b) For the right door:
Remove the right-hand escape slide raft pack assembly (Ref. AMM TASK 25-62-44-000-804).
(3) Remove the door lining (Ref. AMM TASK 25-23-46-000-002) 832FZ 832GZ 832EZ 832DZ 832CZ 832BZ 832AZ.
(4) Remove the door insulation.
Subtask 52-13-22-020-051-B
A. Removal of the Emergency Control Handle
(1) Remove the nuts (43) and the bolts (44) from the fitting (42).
(2) Removal of the fitting (42):
(3) Remove the cotter pin (39) and discard it. Remove the nut (38), the washer (37), the bolt (40) and the washer (41).
(4) Remove the cotter pin (25) and discard it. Remove the nut (26), the washer (27), the bolt (48) and the washer (46) and disconnect the rod (9).
(5) Remove the cotter pin (15) and discard it. Remove the nut (14), the washer (13), the bolt (11), the washer (12) and disconnect the rod (10).
(6) Remove the cotter pin (3) and discard it. Remove the nut (4), the washer (5) and the taper pin (2).
(7) Remove the lever (1).
(8) Remove the cotter pin (16) and discard it. Remove the nut (17), the washer (18) and the taper pin (20).
(9) Remove the emergency control handle (21) and the washer (22).
(10) Remove the cotter pin (7) and discard it. Remove the nut (8), the washer (6) and the taper pin (31).
(11) Remove the emergency control handle axle (19), the washer (22), the spacer (23), the bellcrank (24).
(12) Remove the cotter pin (28), the nut (29), the washer (30), the bolt (47) and the washer (45).
(13) Remove the rod (32).
Subtask 52-13-22-020-052-A (1) Remove the nuts (43) and the bolts (44) from the fitting (42).
(2) Removal of the fitting (42):
WARNING:
BE CAREFUL WHEN YOU REMOVE THE ROD END ASSEMBLY. THE SPRING CAN EJECT THE ROD, THE FITTING AND THE BUSH. THIS CAN CAUSE INJURY TO PERSONS AND DAMAGE TO EQUIPMENT.
(a) Remove the fitting (42), the rod (36), the washers (35), the bush (34) and the spring (33). (3) Remove the cotter pin (39) and discard it. Remove the nut (38), the washer (37), the bolt (40) and the washer (41).
(4) Remove the cotter pin (25) and discard it. Remove the nut (26), the washer (27), the bolt (48) and the washer (46) and disconnect the rod (9).
(5) Remove the cotter pin (15) and discard it. Remove the nut (14), the washer (13), the bolt (11), the washer (12) and disconnect the rod (10).
(6) Remove the cotter pin (3) and discard it. Remove the nut (4), the washer (5) and the taper pin (2).
(7) Remove the lever (1).
(8) Remove the cotter pin (16) and discard it. Remove the nut (17), the washer (18) and the taper pin (20).
(9) Remove the emergency control handle (21) and the washer (22).
(10) Remove the cotter pin (7) and discard it. Remove the nut (8), the washer (6) and the taper pin (31).
(11) Remove the emergency control handle axle (19), the washer (22), the spacer (23), the bellcrank (24).
(12) Remove the cotter pin (28), the nut (29), the washer (30), the bolt (47) and the washer (45).
(13) Remove the rod (32).
B. Removal of the Escape Slide Gearbox
(1) Removal of the plate assembly
(a) Remove the screw (71), the washer (70) and the closing plate (72).
(b) Remove the old sealant with a SCRAPER - NON METALLIC and clean the surface with Non Aqueous Cleaner-General - - (Material No.08BAA9)
(2) Remove the cotter pin (52) and discard it.
(3) Remove the nut (53), the washers (51), the bolt (49), the washers (50) and disengage the telescopic rod (54).
(4) Remove the cotter pin (58) and discard it.
(5) Remove the nut (59), the washer (57), the bolt (55), the washer (56) and remove the telescopic rod (54).
(6) Remove the bolts (62), the washers (61), the bolt (64), the washer (63) and remove the escape slide gearbox assembly (60).
Subtask 52-13-22-020-053-A (1) Removal of the plate assembly
(a) Remove the screw (71), the washer (70) and the closing plate (72).
(b) Remove the old sealant with a SCRAPER - NON METALLIC and clean the surface with Non Aqueous Cleaner-General - - (Material No.08BAA9)
(2) Remove the cotter pin (52) and discard it.
(3) Remove the nut (53), the washers (51), the bolt (49), the washers (50) and disengage the telescopic rod (54).
(4) Remove the cotter pin (58) and discard it.
(5) Remove the nut (59), the washer (57), the bolt (55), the washer (56) and remove the telescopic rod (54).
(6) Remove the bolts (62), the washers (61), the bolt (64), the washer (63) and remove the escape slide gearbox assembly (60).
C. Removal of the Percussion System
(1) Remove the cotter pins (166) and discard them.
(2) Remove the nuts (167) and the washers (165).
(3) Remove the bolts (186), the washers (185) and disconnect the rods (160), (184) and the flexible control (168).
(4) Remove the cotter pin (173) and discard it.
(5) Remove the nut (174), the washers (175), the bolt (178), the washer (177) and remove the rod (184).
(6) Remove the cotter pin (169) and discard it.
(7) Remove the nut (170), the washer (171), the bolt (181), the washers (179), (180) and remove the bellcrank assembly (176) and the spacer (172).
Subtask 52-13-22-020-054-C (1) Remove the cotter pins (166) and discard them.
(2) Remove the nuts (167) and the washers (165).
(3) Remove the bolts (186), the washers (185) and disconnect the rods (160), (184) and the flexible control (168).
(4) Remove the cotter pin (173) and discard it.
(5) Remove the nut (174), the washers (175), the bolt (178), the washer (177) and remove the rod (184).
(6) Remove the cotter pin (169) and discard it.
(7) Remove the nut (170), the washer (171), the bolt (181), the washers (179), (180) and remove the bellcrank assembly (176) and the spacer (172).
D. Removal of the Flexible Control Assembly
(1) Measure the dimension of the old flexible control
(a) Measure and note the dimensions X1, X2, X3, X4.
(2) Remove the cotter pin (85) and discard it.
(3) Remove the nut (84), the washer (83), the bolt (80) and the washer (81).
(4) Remove the cotter pin (95) and discard it.
(5) Remove the nut (94), the washer (96), the bolt (92) and the washer (93).
(6) Remove the nuts (86) and the bolts (88).
(7) Removal of the flexible control assembly (90).
(a) Release the lockwasher (116).
(b) Loosen the nut (115).
(c) Remove the eye end assembly (117).
(d) Remove the seal nut (114).
(e) Loosen and remove the nut (113) and the washer (112).
(f) Release the lockwasher (101).
(g) Loosen the nut (102).
(h) Remove the eye end assembly (100).
(i) Remove the lockwasher (101) and the nut (102).
(j) Remove the seal nut (103).
(k) Loosen and remove the nut (105).
(l) Remove the washer (106), the fitting (87) and the washer (104).
(m) Disengage the flexible control (90) from the fitting (118).
(n) Remove the flexible control (90) through the hole at the bottom of the door.
(8) Disassembly of the flexible control (90).
(a) Remove the washer (110).
(b) Loosen and remove the nut (109).
(c) Loosen and remove the nut (107).
(d) Remove the flexible control (108).
Subtask 52-13-22-020-055-A (1) Measure the dimension of the old flexible control
(a) Measure and note the dimensions X1, X2, X3, X4.
(2) Remove the cotter pin (85) and discard it.
(3) Remove the nut (84), the washer (83), the bolt (80) and the washer (81).
(4) Remove the cotter pin (95) and discard it.
(5) Remove the nut (94), the washer (96), the bolt (92) and the washer (93).
(6) Remove the nuts (86) and the bolts (88).
(7) Removal of the flexible control assembly (90).
(a) Release the lockwasher (116).
(b) Loosen the nut (115).
(c) Remove the eye end assembly (117).
(d) Remove the seal nut (114).
(e) Loosen and remove the nut (113) and the washer (112).
(f) Release the lockwasher (101).
(g) Loosen the nut (102).
(h) Remove the eye end assembly (100).
(i) Remove the lockwasher (101) and the nut (102).
(j) Remove the seal nut (103).
(k) Loosen and remove the nut (105).
(l) Remove the washer (106), the fitting (87) and the washer (104).
(m) Disengage the flexible control (90) from the fitting (118).
(n) Remove the flexible control (90) through the hole at the bottom of the door.
(8) Disassembly of the flexible control (90).
(a) Remove the washer (110).
(b) Loosen and remove the nut (109).
(c) Loosen and remove the nut (107).
(d) Remove the flexible control (108).
E. Removal of the Girt Bar Control Shaft
(1) Remove the nuts (142) the bolts (140) and the telescopic forks (143).
(2) Remove the cotter pin (149) and discard it.
(3) Remove the nut (148), the washers (150), (151), the bolt (153) and disconnect the flexible control cable (152).
(4) Remove the nuts (146), (162), the washers (147), (163), the taper pins (144), (165) and the levers (145), (164).
(5) Remove the nuts (157), (158) the washers (156), (161) and the taper pins (154), (160).
(6) Disengage and remove the shaft (167) and remove the bellcrank (155) and the spacer (159).
Subtask 52-13-22-020-050-A (1) Remove the nuts (142) the bolts (140) and the telescopic forks (143).
(2) Remove the cotter pin (149) and discard it.
(3) Remove the nut (148), the washers (150), (151), the bolt (153) and disconnect the flexible control cable (152).
(4) Remove the nuts (146), (162), the washers (147), (163), the taper pins (144), (165) and the levers (145), (164).
(5) Remove the nuts (157), (158) the washers (156), (161) and the taper pins (154), (160).
(6) Disengage and remove the shaft (167) and remove the bellcrank (155) and the spacer (159).
F. Removal of the Escape Slide Control Mechanism
(1) Remove the cotter pin (193).
(2) Remove the nut (194), the washer (192), the bolt (185), the washer (186) and disengage the rod (180).
(3) Remove and discard the cotter pin (190).
(4) Remove the nut (191), the washer (189), the bolt (187), the washer (188) and disengage the rod end (199).
(5) Remove the rod end (199), the spring (200) and the bushing (201).
(6) Remove the cotter pin (195).
(7) Remove the nut (196), the washer (197), the bolt (181) and the washers (182), (183).
(8) Remove the hook (198) and the spacer (184).
(1) Remove the cotter pin (193).
(2) Remove the nut (194), the washer (192), the bolt (185), the washer (186) and disengage the rod (180).
(3) Remove and discard the cotter pin (190).
(4) Remove the nut (191), the washer (189), the bolt (187), the washer (188) and disengage the rod end (199).
(5) Remove the rod end (199), the spring (200) and the bushing (201).
(6) Remove the cotter pin (195).
(7) Remove the nut (196), the washer (197), the bolt (181) and the washers (182), (183).
(8) Remove the hook (198) and the spacer (184).
Control Handle of the Emergency Escape Slide