Leak Test of the Bleed Pressure Sensor (BPS) Sense Line with the Bleed Test Set P/N 98L36103002000 and the Adaptor Kit P/N 98D36109004000

TASK 36-11-00-790-806-A
Leak Test of the Bleed Pressure Sensor (BPS) Sense Line with the Bleed Test Set P/N 98L36103002000 and the Adaptor Kit P/N 98D36109004000

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.

WARNING: ALWAYS USE APPLICABLE GLOVES TO TOUCH HOT PARTS. HOT PARTS CAN CAUSE INJURY TO PERSONS.

WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:

THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

WARNING: MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.

WARNING: BEFORE YOU INSTALL/REMOVE THE GSE TOOL, READ THE MANUFACTURER'S INSTRUCTIONS, AND, WHILE YOU OPERATE THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT DO THIS, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS NECESSARY.

CAUTION: BE CAREFUL WHEN YOU CONNECT/DISCONNECT THE TEST SET TO/FROM THE EQUIPMENT. THE PRESSURE REGULATING VALVE AND THE PRESSURE GAGE ASSEMBLY OF THE TEST SET ARE HEAVY AND CAN CAUSE DAMAGE TO THE ENGINE.

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	ACCESS PLATFORM 1M(3 FT)
No specific	1	AIR SOURCE - REGULATED, FILTERED, DRY
No specific	AR	WARNING NOTICE(S)
98D36109004000	1	ADAPTORS KIT-BLEED
98L36103002000	1	TEST SET - ENGINE BLEED

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR, 451AL, 452AR
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR, 461AL, 462AR

C. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02	Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 24-41-00-862-002-A	De-energize the Aircraft Electrical Circuits Supplied from the External Power
TASK 24-41-00-862-002-A-01	De-energize the Aircraft Electrical Circuits Supplied from the APU
TASK 24-41-00-862-002-A-02	De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
TASK 31-32-00-860-011-A	Procedure to Get Access to the SYSTEM REPORT/TEST/PNEU Page
TASK 36-11-49-000-823-A	Removal of the Environmental Control System (ECS) Sense Lines
TASK 36-11-49-400-823-A	Installation of the Environmental Control System (ECS) Sense Lines
TASK 71-13-00-010-802-A	Opening of the Fan Cowl Doors
TASK 71-13-00-410-802-A	Closing of the Fan Cowl Doors
TASK 78-30-00-040-805-A	Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-30-00-440-805-A	Reactivation of the Thrust Reverser System after Ground Maintenance
TASK 78-36-00-010-802-A	Opening of the Thrust Reverser Cowl-Doors
TASK 78-36-00-410-802-A	Closing of the Thrust Reverser Cowl-Doors
MCDU Status Page
BPS Sense line - Location
BPS Sense Line with the Bleed Test Set P/N 98L36103002000 and the Adaptor Kit P/N 98D36109004000

3. Job Set-up
Subtask 36-11-00-861-173-A ** ON A/C NOT FOR ALL

A. Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002).

Subtask 36-11-00-941-161-A ** ON A/C NOT FOR ALL

B. Safety Precautions
(1) Make sure that engine 1(2) shutdown occurred not less than five minutes before you do this procedure.
(2) On the AIR COND section of panel 30VU:
(a) Make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on).
(b) Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
(c) Put a WARNING NOTICE(S) in position to tell persons not to operate the pneumatic system.
(3) On the center pedestal, on the ENG section of panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put a WARNING NOTICE(S) in position to tell the persons not to operate the ENG/MODE selector switch and the ENG/MASTER 1(2) control switch.
(4) On the ENG section of maintenance panel 50VU:
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize the FADEC 1(2).
(5) On the HP ground connector:
(a) Put a WARNING NOTICE(S) in position to tell persons not to pressurize the pneumatic system.

Subtask 36-11-00-865-171-A ** ON A/C NOT FOR ALL

C. Make sure that this(these) circuit breaker(s) is(are) closed:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	AIR BLEED/APU BLEED VLV CTL/BMC1 OVRD	11HV	D14
49VU	AIR BLEED/X FEED/VALVE/BAT	2HV	D13
49VU	AIR BLEED/ENG 2/MONG	3HA2	D12
49VU	AIR BLEED/ENG 1/CTL	2HA1	D11
122VU	AIR BLEED/ENG 1/MONG	3HA1	Z23
122VU	AIR BLEED/ENG 2/CTL	2HA2	Z22
122VU	AIR BLEED/X FEED VALVE/NORM	1HV	Z20
122VU	AIR BLEED/APU BLEED VLV CTL/BMC2 OVRD	12HV	Z19

Subtask 36-11-00-010-211-A ** ON A/C NOT FOR ALL

D. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL and 438AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL and 448AR.

Subtask 36-11-00-040-145-A ** ON A/C NOT FOR ALL

E. Deactivation of the Thrust Reverser for Maintenance

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.

(1) Make the thrust reverser system unserviceable for maintenance (Ref. AMM TASK 78-30-00-040-805).

Subtask 36-11-00-010-212-A ** ON A/C NOT FOR ALL

F. Get Access
(1) Open the thrust-reverser cowl doors (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL and 452AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL and 462AR.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position below the engine.

Subtask 36-11-00-020-063-A ** ON A/C NOT FOR ALL

G. Disconnection of the BPS Sense Line
(1) Disconnect the BPS sense line from the bleed air tapping-point of the ECS starter duct (Ref. AMM TASK 36-11-49-000-823).
(2) Put the blanking plug in the disconnected line end.

Subtask 36-11-00-860-178-A ** ON A/C NOT FOR ALL

H. Aircraft Maintenance Configuration

MCDU Status Page ** ON A/C NOT FOR ALL

(1) Adjust the brightness of the MCDU screen.
(2) On the MCDU, get the SYSTEM REPORT/TEST PNEU/SENSOR STATUS menu page (Ref. AMM TASK 31-32-00-860-011).

4. Procedure
Subtask 36-11-00-480-125-A ** ON A/C NOT FOR ALL

A. Connection of the Test Set
(1) Close the shutoff valve, the purge valve and the pressure regulator valve on the 98L36103002000 TEST SET - ENGINE BLEED.
(2) Connect the 98L36103002000 TEST SET - ENGINE BLEED to the 98D36109004000 ADAPTORS KIT-BLEED.
(3) Connect the 98D36109004000 ADAPTORS KIT-BLEED to the end of the BPS sense line.
(4) Set the digital pressure gage back to zero.
(5) Connect an AIR SOURCE - REGULATED, FILTERED, DRY to the 98L36103002000 TEST SET - ENGINE BLEED.
(6) Make sure that the regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED is closed before you pressurize the system.

Subtask 36-11-00-790-063-A ** ON A/C NOT FOR ALL

B. Leak Test of BPS Sense Line

WARNING: WHEN YOU USE COMPRESSED AIR:

USE THE CORRECT PROTECTION (FACE SHIELD OR GOGGLES)
DO NOT POINT THE AIRFLOW AT YOURSELF OR OTHER PERSONS.

LOOSE PARTICLES AND/OR HIGH PRESSURE AIR CAN CAUSE INJURY.

WARNING: WHEN YOU USE COMPRESSED AIR:

USE THE CORRECT PROTECTION (FACE SHIELD OR GOGGLES)
DO NOT POINT THE AIRFLOW AT YOURSELF OR OTHER PERSONS.

LOOSE PARTICLES AND/OR HIGH PRESSURE AIR CAN CAUSE INJURY.

(1) Do the Test(s):

ACTION	RESULT
1.On the MCDU control panel: Push the SENSOR STATUS key.	On the MCDU: The SENSOR STATUS page comes into view and shows the bleed pressure.
2.Pressurize the 98L36103002000 TEST SET - ENGINE BLEED: A.If the AIR SOURCE - REGULATED, FILTERED, DRY, has a manometer: Do not install the primary regulator valve. Slowly pressurize the 98L36103002000 TEST SET - ENGINE BLEED to 100 psi (6.89 bar) with the AIR SOURCE - REGULATED, FILTERED, DRY shutoff valve and the manometer. B.If the AIR SOURCE - REGULATED, FILTERED, DRY, has no manometer: Install the primary regulator valve. NOTE: The primary regulator valve will keep the pressure in limit in the 98L36103002000 TEST SET - ENGINE BLEED to 217 psi (14.96 bar).
3.On the 98L36103002000 TEST SET - ENGINE BLEED: Open the shutoff valve. Slowly pressurize the system from 10 psi (0.69 bar) to 90 psi (6.21 bar) with the regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED.	On the 98L36103002000 TEST SET - ENGINE BLEED: The digital pressure gage shows the pressure. On the SD: The status page shows the supplied pressure which must agree with the value of the digital pressure gage plus or minus 2 psi (0.14 bar).
4.On the 98L36103002000 TEST SET - ENGINE BLEED: Depressurize the system with the regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED.	On the 98L36103002000 TEST SET - ENGINE BLEED: The digital pressure gage shows 0 psi (0.00 bar).

Subtask 36-11-00-080-105-A ** ON A/C NOT FOR ALL

C. Disconnection of the Test Set
(1) Close the shutoff valve of the AIR SOURCE - REGULATED, FILTERED, DRY.
(2) Slowly open the purge valve to depressurize the 98L36103002000 TEST SET - ENGINE BLEED to 0 psi (0.00 bar).

WARNING: BEFORE YOU START TO REMOVE THE TOOLING, MAKE SURE THAT THERE IS NO PRESSURIZED GAS LEFT INSIDE THE DUCTS. IT CAN CAUSE AN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

(3) Disconnect the 98D36109004000 ADAPTORS KIT-BLEED from the BPS sense line.
(4) Disconnect the 98L36103002000 TEST SET - ENGINE BLEED from the 98D36109004000 ADAPTORS KIT-BLEED.
(5) Disconnect the AIR SOURCE - REGULATED, FILTERED, DRY from the 98L36103002000 TEST SET - ENGINE BLEED.

5. Close-up
Subtask 36-11-00-860-179-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration
(1) Close the MCDU session.
(2) Fully decrease the brightness of the MCDU screen (display off).

Subtask 36-11-00-420-062-A ** ON A/C NOT FOR ALL

B. Connection of the BPS Sense Line
(1) Remove the blanking plug from the disconnected line end.
(2) Connect the BPS sense line to the bleed air tapping-point of the ECS starter duct (Ref. AMM TASK 36-11-49-400-823).

Subtask 36-11-00-410-201-A ** ON A/C NOT FOR ALL

C. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the access platform(s).
(3) Close the thrust-reverser cowl doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL and 452AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL and 462AR.

Subtask 36-11-00-440-133-A ** ON A/C NOT FOR ALL

D. Reactivation of the Thrust Reverser
(1) Make the thrust reverser system serviceable after maintenance (Ref. AMM TASK 78-30-00-440-805).

Subtask 36-11-00-410-202-A ** ON A/C NOT FOR ALL

E. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL and 438AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL and 448AR.
(2) Remove the WARNING NOTICE(S).

Subtask 36-11-00-862-153-A ** ON A/C NOT FOR ALL

F. De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).

[Rev.10 from 2021] 2026.04.01 01:07:34 UTC