W DOC AIRBUS | AMM A320F

Cleaning of the Differential Pressure Sensor (DPS) Sense Lines with the Bleed Test Set P/N 98L36103002000 and the Adaptor Kit P/N 98D36109004000


TASK 36-11-00-100-803-A
Cleaning of the Differential Pressure Sensor (DPS) Sense Lines with the Bleed Test Set P/N 98L36103002000 and the Adaptor Kit P/N 98D36109004000


WARNING: MAKE SURE THAT THE SAFETY DEVICES AND THE WARNING NOTICES ARE IN POSITION BEFORE YOU START A TASK ON OR NEAR:
  • THE FLIGHT CONTROLS
  • THE FLIGHT CONTROL SURFACES
  • THE LANDING GEAR AND RELATED DOORS
  • COMPONENTS THAT MOVE.
MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
WARNING: BEFORE YOU START WORK, YOU MUST PUT ON A SAFETY HARNESS AND ATTACH IT TO THE ACCESS PLATFORM. WITHOUT A SAFETY HARNESS, YOU CAN FALL. THIS CAN KILL YOU OR CAUSE YOU INJURY.
WARNING: MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING: BEFORE YOU INSTALL/REMOVE THE GSE TOOL, READ THE MANUFACTURER'S INSTRUCTIONS, AND, WHILE YOU OPERATE THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT DO THIS, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.
WARNING: ALWAYS USE APPLICABLE GLOVES TO TOUCH HOT PARTS. HOT PARTS CAN CAUSE INJURY TO PERSONS.
ZONE: 410
ZONE: 420
1. Reason for the Job
Self explanatory
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE
No specific
1
AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY
No specific
1
BORESCOPE DIA 5.0 MM (7/32 IN) - FLEXIBLE
No specific
AR
WARNING NOTICE(S)
98D27803000000
1
LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
98D36109004000
1
ADAPTORS KIT-BLEED
98L36103002000
1
TEST SET - ENGINE BLEED
 B. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
410
ENG 1 PYLON BOX AND FORWARD FAIRING
420
ENG 2 PYLON BOX AND FORWARD FAIRING
191DB
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
413AL, 413AT, 413BL, 413BT, 413CL, 413CT, 413DL, 413DT, 413ET
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
423AL, 423AT, 423BL, 423BT, 423CL, 423CT, 423DT, 423ET, 481AL
 C. Referenced Information
REFERENCE
DESIGNATION
TASK 24-41-00-861-002-A
Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01
Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02
Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 24-41-00-862-002-A
De-energize the Aircraft Electrical Circuits Supplied from the External Power
TASK 24-41-00-862-002-A-01
De-energize the Aircraft Electrical Circuits Supplied from the APU
TASK 24-41-00-862-002-A-02
De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
TASK 27-00-00-080-002-A
Removal of the Flap/Slat Control-Lever Locking Tool (98D27803000000)
TASK 27-00-00-480-002-A
Installation of the Flap/Slat Control-Lever Locking Tool (98D27803000000)
TASK 36-11-18-000-801-A
Removal of the Bleed Differential Pressure-Transducer
TASK 36-11-18-400-801-A
Installation of the Bleed Differential Pressure-Transducer
TASK 36-11-49-000-826-A
Removal of the Sense Line between the Bleed-Air Precooler Exchanger (Upstream) and the Bleed Differential Pressure-Transducer
TASK 36-11-49-000-828-A
Removal of the Sense Line between the Bleed-Air Precooler Exchanger (Downstream) and the Bleed Differential Pressure-Transducer
TASK 36-11-49-400-826-A
Installation of the Sense Line between the Bleed-Air Precooler Exchanger (Upstream) and the Bleed Differential Pressure-Transducer
TASK 36-11-49-400-828-A
Installation of the Sense Line between the Bleed-Air Precooler Exchanger (Downstream) and the Bleed Differential Pressure-Transducer
TASK 54-52-11-000-805-A
Removal of the Access Skin Panels
TASK 54-52-11-400-805-A
Installation of the Access Skin Panels
TASK 54-53-11-000-804-A
Removal of the Pylon-to-Wing Access Panels and Doors
TASK 54-53-11-400-804-A
Installation of the Pylon-to-Wing Access Panels and Doors
TASK 78-30-00-040-805-A
Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-30-00-440-805-A
Reactivation of the Thrust Reverser System after Ground Maintenance
3. Job Set-up
Subtask 36-11-00-861-180-A ** ON A/C NOT FOR ALL
A. Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002).
Subtask 36-11-00-941-168-A ** ON A/C NOT FOR ALL
B. Safety Precautions
   (1) Make sure that the engine 1(2) shutdown occurred not less than five minutes before you do this procedure.
   (2) On AIR COND panel 30VU:
     (a) Make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on).
     (b) Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
     (c) Put a WARNING NOTICE(S) in position to tell persons not to operate the pneumatic system.
   (3) On the ENG section of maintenance panel 50VU:
     (a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
     (b) Put a WARNING NOTICE(S) in position to tell persons not to energize the FADEC 1(2).
   (4) On FLAPS panel 114VU:
     (a) Put the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION in position on the flap/slat control lever (Ref. AMM TASK 27-00-00-480-002).
   (5) Put a WARNING NOTICE(S) in position on the flap/slat control lever to tell persons not to operate the flap/slat controls.
   (6) On access door 191DB, on the HP ground connector:
     (a) Put a WARNING NOTICE(S) in position to tell persons not to pressurize the pneumatic system.
Subtask 36-11-00-865-179-A ** ON A/C NOT FOR ALL
C. Make sure that this(these) circuit breaker(s) is(are) closed:
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1)
49VUAIR BLEED/APU BLEED VLV CTL/BMC1 OVRD11HVD14
49VUAIR BLEED/ENG 1/CTL2HA1D11
122VUAIR BLEED/ENG 1/MONG3HA1Z23
122VUAIR BLEED/X FEED VALVE/NORM1HVZ20
FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2)
49VUAIR BLEED/X FEED/VALVE/BAT2HVD13
49VUAIR BLEED/ENG 2/MONG3HA2D12
122VUAIR BLEED/ENG 2/CTL2HA2Z22
122VUAIR BLEED/APU BLEED VLV CTL/BMC2 OVRD12HVZ19
Subtask 36-11-00-040-152-A ** ON A/C NOT FOR ALL
D. Deactivation of the Thrust Reverser System
WARNING: MAKE SURE THAT THE THRUST REVERSER HYDRAULIC CONTROL UNIT (HCU) IS DEACTIVATED BEFORE YOU DO WORK ON OR AROUND THE THRUST REVERSER. IF THE HCU IS NOT DEACTIVATED, THERE IS A RISK OF UNWANTED THRUST REVERSER OPERATION WHICH CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
   (1) Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK 78-30-00-040-805).
Subtask 36-11-00-010-225-A ** ON A/C NOT FOR ALL
E. Get Access
   (1) Put the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below the pylon access panels.
   (2) Remove these access panels (Ref. AMM TASK 54-52-11-000-805) and (Ref. AMM TASK 54-53-11-000-804):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
413AT, 413BT, 413CT, 413DT, 413ET, 413AL, 413BL, 413CL and 413DL.
     (b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
423AT, 423BT, 423CT, 423DT, 423ET, 423AL, 423BL, 423CL and 481AL.
4. Procedure
Subtask 36-11-00-020-070-A ** ON A/C NOT FOR ALL
A. Disconnection of the Sense lines
CAUTION: USE A SECOND WRENCH TO APPLY COUNTER TORQUE TO THE UNIONS WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES FROM/TO THE UNIONS. IF YOU DO NOT OBEY THIS PRECAUTION, YOU CAN TWIST THE PNEUMATIC LINES AND CAUSE DAMAGE TO THEM.
   (1) Disconnect the DPS sense-line end (6) from the port (5) of the DPS (Ref. AMM TASK 36-11-18-000-801).
   (2) Disconnect the DPS sense-line end (7) from the port (8) of the DPS (Ref. AMM TASK 36-11-18-000-801).
   (3) Put the blanking plug on the sense line ports (5) and (8) of the DPS.
   (4) Disconnect the DPS sense-line end (1) from the port (2) of the bleed-air precooler exchanger (upstream) (Ref. AMM TASK 36-11-49-000-826).
   (5) Disconnect the DPS sense-line end (4) from the port (3) of the bleed-air precooler exchanger (downstream) (Ref. AMM TASK 36-11-49-000-828).
   (6) Put the blanking plug on the sense line ports (2) and (3) of the bleed-air precooler exchanger.
Subtask 36-11-00-480-132-A ** ON A/C NOT FOR ALL
B. Installation of the Tool
CAUTION: BE CAREFUL WHEN YOU CONNECT/DISCONNECT THE TEST SET TO/FROM THE EQUIPMENT. THE PRESSURE REGULATING VALVE AND THE PRESSURE GAGE ASSEMBLY OF THE TEST SET ARE HEAVY AND CAN CAUSE DAMAGE TO THE ENGINE.
   (1) On the 98L36103002000 TEST SET - ENGINE BLEED, set the shutoff valve, the purge valve and the pressure regulator valve to the close position.
   (2) Connect the 98L36103002000 TEST SET - ENGINE BLEED with the 98D36109004000 ADAPTORS KIT-BLEED to the DPS sense-line end (1).
   (3) Set the digital pressure gage back to zero.
   (4) Connect an AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY to the 98L36103002000 TEST SET - ENGINE BLEED.
   (5) Make sure that the regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED is closed before you pressurize the system.
Subtask 36-11-00-160-052-A ** ON A/C NOT FOR ALL
C. Cleaning of the DPS Sense Lines
   (1) Set the shutoff valve of the AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY to the open position.
   (2) Slowly pressurize the system to 42 psig (2.90 bar rel.) with the primary regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED or AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY.
   (3) On the 98L36103002000 TEST SET - ENGINE BLEED, set the shutoff valve to the open position.
   (4) Slowly pressurize the system to 42 psig (2.90 bar rel.) with the pressure regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED.
   (5) Let the pressurized air clean the DPS sense line for 30 seconds.
   (6) Depressurize the system with the primary regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED or AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY.
   (7) Set the shutoff valve of the AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY to the close position.
   (8) Disconnect the 98D36109004000 ADAPTORS KIT-BLEED from the DPS sense-line end (1).
   (9) Connect the 98D36109004000 ADAPTORS KIT-BLEED with the DPS sense-line end (4).
   (10) Set the shutoff valve of the AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY to the open position.
   (11) Slowly pressurize the system to 42 psig (2.90 bar rel.) with the primary regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED or AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY.
   (12) Slowly pressurize the system to 42 psig (2.90 bar rel.) with the pressure regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED.
   (13) Let the pressurized air clean the DPS sense line for 30 seconds.
   (14) Depressurize the system with the primary regulator valve of the 98L36103002000 TEST SET - ENGINE BLEED or AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY.
   (15) Set the shutoff valve of the AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY to the close position.
Subtask 36-11-00-080-112-A ** ON A/C NOT FOR ALL
D. Removal of the Tool
CAUTION: BE CAREFUL WHEN YOU CONNECT/DISCONNECT THE TEST SET TO/FROM THE EQUIPMENT. THE PRESSURE REGULATING VALVE AND THE PRESSURE GAGE ASSEMBLY OF THE TEST SET ARE HEAVY AND CAN CAUSE DAMAGE TO THE ENGINE.
   (1) Disconnect the 98D36109004000 ADAPTORS KIT-BLEED from the DPS sense-line end (4).
   (2) Disconnect the 98D36109004000 ADAPTORS KIT-BLEED from the 98L36103002000 TEST SET - ENGINE BLEED.
   (3) Disconnect the 98L36103002000 TEST SET - ENGINE BLEED from the AIR SOURCE 3 BAR (43.5 PSI) - REGULATED, FILTERED, DRY.
   (4) Do a visual inspection of the DPS sense lines with a BORESCOPE DIA 5.0 MM (7/32 IN) - FLEXIBLE to look for moisture:
     (a) If there is moisture, do the cleaning of the sense lines again. You can do this procedure a maximum of two times.
Subtask 36-11-00-420-070-A ** ON A/C NOT FOR ALL
E. Connection of the Sense lines
CAUTION: USE A SECOND WRENCH TO APPLY COUNTER TORQUE TO THE UNIONS WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES FROM/TO THE UNIONS. IF YOU DO NOT OBEY THIS PRECAUTION, YOU CAN TWIST THE PNEUMATIC LINES AND CAUSE DAMAGE TO THEM.
   (1) Remove the blanking plug from the sense line ports (8) and (5) of the bleed-air precooler exchanger.
   (2) Connect the DPS sense-line end (7) to the port (8) of the DPS (Ref. AMM TASK 36-11-18-400-801).
   (3) Connect the DPS sense-line end (6) to the port (5) of the DPS (Ref. AMM TASK 36-11-18-400-801).
   (4) Remove the blanking plug from the sense line ports (3) and (2) of the bleed-air precooler exchanger.
   (5) Connect the DPS sense-line end (4) to the port (3) of the bleed-air precooler exchanger (downstream) (Ref. AMM TASK 36-11-49-400-828).
   (6) Connect the DPS sense-line end (1) to the port (2) of the bleed-air precooler exchanger (upstream) (Ref. AMM TASK 36-11-49-400-826).
5. Close-up
Subtask 36-11-00-410-217-A ** ON A/C NOT FOR ALL
A. Close Access
   (1) Make sure that the work area is clean and clear of tools and other items.
   (2) Install the access panels (Ref. AMM TASK 54-52-11-400-805) and (Ref. AMM TASK 54-53-11-400-804):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
413AT, 413BT, 413CT, 413DT, 413ET, 413AL, 413BL, 413CL and 413DL.
     (b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
423AT, 423BT, 423CT, 423DT, 423ET, 423AL, 423BL, 423CL and 481AL.
   (3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
Subtask 36-11-00-440-141-A ** ON A/C NOT FOR ALL
B. Reactivation of the Thrust Reverser System
   (1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-440-805).
Subtask 36-11-00-865-180-A ** ON A/C NOT FOR ALL
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1)
49VUAIR BLEED/APU BLEED VLV CTL/BMC1 OVRD11HVD14
49VUAIR BLEED/ENG 1/CTL2HA1D11
122VUAIR BLEED/ENG 1/MONG3HA1Z23
122VUAIR BLEED/X FEED VALVE/NORM1HVZ20
FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2)
49VUAIR BLEED/X FEED/VALVE/BAT2HVD13
49VUAIR BLEED/ENG 2/MONG3HA2D12
122VUAIR BLEED/ENG 2/CTL2HA2Z22
122VUAIR BLEED/APU BLEED VLV CTL/BMC2 OVRD12HVZ19
Subtask 36-11-00-942-083-A ** ON A/C NOT FOR ALL
D. Aircraft Maintenance Configuration
   (1) Put the aircraft back to its initial configuration.
   (2) On FLAPS panel 114VU:
     (a) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the flap/slat control lever (Ref. AMM TASK 27-00-00-080-002).
   (3) Remove the WARNING NOTICE(S).
   (4) Remove the access platform(s).
Subtask 36-11-00-862-161-A ** ON A/C NOT FOR ALL
E. De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).
[Rev.10 from 2021] 2026.04.01 01:08:05 UTC