Installation of the Traffic Alert and Collision Avoidance System (TCAS) Antenna
TASK 34-43-11-400-001-A
Installation of the Traffic Alert and Collision Avoidance System (TCAS) Antenna
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 34-43-11-860-050-A ** ON A/C NOT FOR ALL
Obey the indications given in the table that follows if it is not possible to:
This table gives the time limits that are applicable for the sealant installation on the Traffic Alert and Collision Avoidance System (TCAS) Active antenna.
These limits are adapted to:
Subtask 34-43-11-420-050-E ** ON A/C NOT FOR ALL
Subtask 34-43-11-410-050-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 01:01:57 UTC
Installation of the Traffic Alert and Collision Avoidance System (TCAS) Antenna
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 6M (20 FT) |
| No specific | 1 | SCRAPER - NON METALLIC |
| FOR [7SG1] (ANTENNA-TCAS, TOP) | ||
| No specific | Torque wrench: range to between 0.174 and 0.114 m.daN (15.40 and 10.09 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 0.28 and 0.22 m.daN (24.78 and 19.47 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 0.37 and 0.27 m.daN (32.74 and 23.89 lbf.in ) ![]() | |
| FOR [7SG2] (ANTENNA-TCAS, BOTTOM) | ||
| No specific | Torque wrench: range to between 0.174 and 0.114 m.daN (15.40 and 10.09 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 0.28 and 0.22 m.daN (24.78 and 19.47 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 0.37 and 0.27 m.daN (32.74 and 23.89 lbf.in ) ![]() | |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| FOR [7SG1] (ANTENNA-TCAS, TOP) | |
| (Material No.04JAA3) | Top Coat Polyurethane_- - External Structure |
| (Material No.04QAB2) | Coating_- Flexible Structure |
| (Material No.04TMB2) | Varnish-- Electrical Bonding Structure |
| (Material No.06AAB1) | Polysulfide Sealant-General Purpose Fillet - |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14RAD1) | Cord-- Synthetic fiber Dia: 2.5 mm - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| No specific | corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia |
| FOR [7SG2] (ANTENNA-TCAS, BOTTOM) | |
| (Material No.04JAA3) | Top Coat Polyurethane_- - External Structure |
| (Material No.04QAB2) | Coating_- Flexible Structure |
| (Material No.04TMB2) | Varnish-- Electrical Bonding Structure |
| (Material No.06AAB1) | Polysulfide Sealant-General Purpose Fillet - |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14RAD1) | Cord-- Synthetic fiber Dia: 2.5 mm - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| No specific | corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 130 | FWD CARGO COMPT AFT BULKHEAD OF AVNCS COMPT TO FWD PRESSURE BULKHEAD OF WING CENTER BOX |
| 230 | FWD PASSENGER COMPARTMENT |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| FOR [7SG1] (ANTENNA-TCAS, TOP) | ||
| 3 | TEFLON GASKET | AIPC 34-43-11-01-010 |
| 4 | O-RING | AIPC 34-43-11-01-010 |
| 3 | GASKET | AIPC 34-43-11-01-020 |
| 4 | PREFORMED PACKING | AIPC 34-43-11-01-020 |
| FOR [7SG2] (ANTENNA-TCAS, BOTTOM) | ||
| 12 | O-RING | AIPC 34-43-11-01-010 |
| 13 | O-RING | AIPC 34-43-11-01-010 |
| 14 | TEFLON GASKET | AIPC 34-43-11-01-010 |
| 12 | PACKING | AIPC 34-43-11-01-020 |
| 13 | PACKING | AIPC 34-43-11-01-020 |
| 15 | PREFORMED PACKING | AIPC 34-43-11-01-020 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 34-43-00-740-001-A | BITE Test of the TCAS |
| FOR [7SG1] (ANTENNA-TCAS, TOP) | |
| TASK 20-28-00-912-802-A | Electrical Bonding - General Maintenance Procedure |
| FOR [7SG2] (ANTENNA-TCAS, BOTTOM) | |
| TASK 20-28-00-912-802-A | Electrical Bonding - General Maintenance Procedure |
Subtask 34-43-11-860-050-A ** ON A/C NOT FOR ALL
A. Get Access
(1) Make sure that the ACCESS PLATFORM 6M (20 FT) is in position at zone 230 to get access to the TCAS top antenna 7SG1.
Subtask 34-43-11-865-080-A ** ON A/C NOT FOR ALL (1) Make sure that the ACCESS PLATFORM 6M (20 FT) is in position at zone 230 to get access to the TCAS top antenna 7SG1.
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/TCAS | 4SG | K10 |
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
Subtask 34-43-11-914-053-A ** ON A/C NOT FOR ALL - FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION:
AFTER THREE DAYS OF FLIGHT WITHOUT SEALANT, DO THE FULL INSTALLATION OF THE ANTENNA:
- REMOVE THE ANTENNA
- CLEAN THE FUSELAGE AND ANTENNA SURFACES AND REMOVE ALL SIGNS OF HUMIDITY.
CAUTION:
AFTER TEN DAYS OF FLIGHT WITH INTERPOSITION SEALANT OR A GEL/ SILICON GASKET, DO THESE STEPS:
A. Aircraft Antenna Sealant-Exemption - CLEAN THE AREA AROUND THE ANTENNA, AND
- APPLY A SEALANT BEAD AROUND THE ANTENNA AND/OR SEALANT ON THE HEADS OF THE SCREWS.
Obey the indications given in the table that follows if it is not possible to:
- Apply the sealant.
- Let the sealant cure during the applicable curing time.
This table gives the time limits that are applicable for the sealant installation on the Traffic Alert and Collision Avoidance System (TCAS) Active antenna.
These limits are adapted to:
- The antenna installation configuration
- The antenna location
- The sensitive condition of the antenna to water infiltration
- The available condition of the sealant.
| Configuration of the antenna installation | If the airline has sealant but cannot wait until the sealant is cured | If the airline has no sealant available |
|---|---|---|
No sealant (Teflon gasket) between the antenna and the fuselage:
|
|
|
NOTE: When there is no sealing bead, there is a risk of aerodynamic noise.
B. Installation of the Traffic Alert and Collision Avoidance System (TCAS) Antenna
(2) Clean the component interface and/or the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) FOR [7SG1] (ANTENNA-TCAS, TOP)
(a) If you install the same antenna (6), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the preformed packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PREFORMED PACKING (4) in the correct position on the antenna (6).
(b) If you install a new antenna (6), make sure that there is no adhesive label on the preformed packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
3 Align the new preformed packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the preformed packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PREFORMED PACKING (4).
(c) Install the foam washer (5).
(d) Align the new AIPC 34-43-11-01-010 TEFLON GASKET (3) with the screw holes.
(e) Remove the CAP - BLANKING from the connectors of the coaxial cable (2) and from the connectors (7).
(f) Make sure that all the electrical connections are clean and in the correct condition.
(g) Remove the TAPE - MASKING from the coaxial cables (2) and connect each connector to the related connector (7) (refer to the color codes).
1 Connect connector J3 (BLUE) forward.
(h) Install the lockwire:
(i) Install the antenna (6) on the fuselage structure (1) with the washers (9) and the screws (8).
(j) Install the washers (11) and the screws (10).
(k) TORQUE the screws (8) and (10) to between 0.37 and 0.27 m.daN (32.74 and 23.89 lbf.in )
.
(l) Make sure that the bonding contact resistance between the antenna (6) and the fuselage structure (1) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(m) Apply the Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) on the screw heads.
(n) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (6).
(o) Let the sealant become dry.
(p) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(q) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (8) and (10).
(a) If you install the same antenna (16), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the preformed packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PREFORMED PACKING (15) in the correct position on the antenna (16).
(b) If you install a new antenna (16), make sure that there is no adhesive label on the preformed packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
3 Align the new preformed packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the preformed packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PREFORMED PACKING (15).
(c) Align the new AIPC 34-43-11-01-010 TEFLON GASKET (14) with the screw holes.
(d) Remove the CAP - BLANKING from the connectors of the coaxial cable (13) and from the connectors (19).
(e) Make sure that all the electrical connections are clean and in the correct condition.
(f) Remove the TAPE - MASKING from the coaxial cables (13) and connect each connector to the related connector (19) (refer to the color codes).
1 Connect connector J3 (BLUE) forward.
(g) Install the lockwire:
(h) Install the antenna (16) on the fuselage structure (12) with the washers (17) and the screws (18).
(i) TORQUE the screws (18) to between 0.37 and 0.27 m.daN (32.74 and 23.89 lbf.in )
.
(j) Make sure that the bonding contact resistance between the antenna (16) and the fuselage structure (12) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(k) Apply the Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) on the screw heads.
(l) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (16).
(m) Let the sealant become dry.
(n) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(o) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (18).
Subtask 34-43-11-420-050-F ** ON A/C NOT FOR ALL WARNING:
OBEY THE COLOR CODES WHEN YOU CONNECT THE ELECTRICAL CONNECTORS (THIS WILL PREVENT CROSS-CONNECTIONS).
MAKE SURE THAT YOU INSTALL THE ANTENNA IN THE CORRECT DIRECTION. IF THE ANTENNA DOES NOT POINT IN THE CORRECT DIRECTION, THE TCAS WILL ONLY SENSE TRAFFIC BEHIND THE AIRCRAFT.
(1) Remove the used sealant from the fuselage structure (1) and/or (12) with the SCRAPER - NON METALLIC. (2) Clean the component interface and/or the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) FOR [7SG1] (ANTENNA-TCAS, TOP)
(a) If you install the same antenna (6), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the preformed packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PREFORMED PACKING (4) in the correct position on the antenna (6).
(b) If you install a new antenna (6), make sure that there is no adhesive label on the preformed packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
- Use a moist Textile-Lint free Cotton - (Material No.14SBA1) .
- Do not use a chemical solvent.
3 Align the new preformed packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the preformed packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PREFORMED PACKING (4).
(c) Install the foam washer (5).
(d) Align the new AIPC 34-43-11-01-010 TEFLON GASKET (3) with the screw holes.
(e) Remove the CAP - BLANKING from the connectors of the coaxial cable (2) and from the connectors (7).
(f) Make sure that all the electrical connections are clean and in the correct condition.
(g) Remove the TAPE - MASKING from the coaxial cables (2) and connect each connector to the related connector (7) (refer to the color codes).
1 Connect connector J3 (BLUE) forward.
(h) Install the lockwire:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the connectors of the coaxial cable (2) and the connectors (7) with the corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia. (i) Install the antenna (6) on the fuselage structure (1) with the washers (9) and the screws (8).
(j) Install the washers (11) and the screws (10).
(k) TORQUE the screws (8) and (10) to between 0.37 and 0.27 m.daN (32.74 and 23.89 lbf.in )
. (l) Make sure that the bonding contact resistance between the antenna (6) and the fuselage structure (1) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(m) Apply the Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) on the screw heads.
(n) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (6).
(o) Let the sealant become dry.
(p) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(q) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (8) and (10).
NOTE: It is not mandatory to paint the sealant around the bottom of the antenna and on the heads of the screws.
(5) FOR [7SG2] (ANTENNA-TCAS, BOTTOM)(a) If you install the same antenna (16), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the preformed packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PREFORMED PACKING (15) in the correct position on the antenna (16).
(b) If you install a new antenna (16), make sure that there is no adhesive label on the preformed packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
- Use a moist Textile-Lint free Cotton - (Material No.14SBA1) .
- Do not use a chemical solvent.
3 Align the new preformed packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the preformed packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PREFORMED PACKING (15).
(c) Align the new AIPC 34-43-11-01-010 TEFLON GASKET (14) with the screw holes.
(d) Remove the CAP - BLANKING from the connectors of the coaxial cable (13) and from the connectors (19).
(e) Make sure that all the electrical connections are clean and in the correct condition.
(f) Remove the TAPE - MASKING from the coaxial cables (13) and connect each connector to the related connector (19) (refer to the color codes).
1 Connect connector J3 (BLUE) forward.
(g) Install the lockwire:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the connectors of the coaxial cable (13) and the connectors (19) with the corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia. (h) Install the antenna (16) on the fuselage structure (12) with the washers (17) and the screws (18).
(i) TORQUE the screws (18) to between 0.37 and 0.27 m.daN (32.74 and 23.89 lbf.in )
. (j) Make sure that the bonding contact resistance between the antenna (16) and the fuselage structure (12) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(k) Apply the Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) on the screw heads.
(l) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (16).
(m) Let the sealant become dry.
(n) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(o) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (18).
NOTE: It is not mandatory to paint the sealant around the bottom of the antenna and on the heads of the screws.
B. Installation of the Traffic Alert and Collision Avoidance System (TCAS) Antenna
(2) Clean the component interface and/or the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) FOR [7SG1] (ANTENNA-TCAS, TOP)
(a) If you install the same antenna (6), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the O-ring to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-010 O-RING (4) in the correct position on the antenna (6).
3 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
(b) If you install a new antenna (6), make sure that there is no adhesive label on the O-ring.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
3 Align the new O-ring with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
5 If the O-ring has deformation, discard and replace it with a new AIPC 34-43-11-01-010 O-RING (4).
(c) Install the foam washer (5).
(d) Align the new AIPC 34-43-11-01-020 GASKET (3) on the fuselage with the screw holes.
(e) Remove the CAP - BLANKING from the connectors of the coaxial cable (2) and from the connectors (7).
(f) Make sure that all the electrical connections are clean and in the correct condition.
(g) Remove the TAPE - MASKING from the coaxial cables (2) and connect each connector to the related connector (7) (refer to the color codes).
(h) Install the lockwire:
(i) Install the antenna (6) on the fuselage structure (1) with the washers (8) and the screws (9).
(j) TORQUE the screws (9) to between 0.174 and 0.114 m.daN (15.40 and 10.09 lbf.in )
.
(k) Make sure that the bonding contact resistance between the antenna (6) and the fuselage structure (1) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (9) with the14RAD1 Cord-- Synthetic fiber Dia: 2.5 mm - (20) and Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) . This is necessary for the subsequent removal of the antenna (refer to Section A-A).
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (6).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (9).
(a) If you install the same antenna (14), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the O-ring to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-010 O-RING (13) in the correct position on the antenna (14).
3 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
(b) If you install a new antenna (14), make sure that there is no adhesive label on the O-ring.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
3 Align the new O-ring with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
5 If the O-ring has deformation, discard and replace it with a new AIPC 34-43-11-01-010 O-RING (13).
(c) Align the new AIPC 34-43-11-01-020 PACKING (12) on the fuselage with the screw holes.
(d) Remove the CAP - BLANKING from the connectors of the coaxial cable (11) and from the connectors (15).
(e) Make sure that all the electrical connections are clean and in the correct condition.
(f) Remove the TAPE - MASKING from the coaxial cables (11) and connect each connector to the related connector (15) (refer to the color codes).
(g) Install the lockwire:
(h) Install the antenna (14) on the fuselage structure (10) with the washers (16) and the screws (17).
(i) Install the washers (18) and the screws (19).
(j) TORQUE the screws (17) and (19) to between 0.174 and 0.114 m.daN (15.40 and 10.09 lbf.in )
.
(k) Make sure that the bonding contact resistance between the antenna (14) and the fuselage structure (10) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (17) and (19) with the14RAD1 Cord-- Synthetic fiber Dia: 2.5 mm - (20) and Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) . This is necessary for the subsequent removal of the antenna (refer to Section A-A).
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (14).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (17) and (19).
Subtask 34-43-11-420-050-G ** ON A/C NOT FOR ALL WARNING:
OBEY THE COLOR CODES WHEN YOU CONNECT THE ELECTRICAL CONNECTORS (THIS WILL PREVENT CROSS-CONNECTIONS).
MAKE SURE THAT YOU INSTALL THE ANTENNA IN THE CORRECT DIRECTION. IF THE ANTENNA DOES NOT POINT IN THE CORRECT DIRECTION, THE TCAS WILL ONLY SENSE TRAFFIC BEHIND THE AIRCRAFT.
(1) Remove the used sealant from the fuselage structure (1) and/or (10) with the SCRAPER - NON METALLIC. (2) Clean the component interface and/or the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) FOR [7SG1] (ANTENNA-TCAS, TOP)
(a) If you install the same antenna (6), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the O-ring to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-010 O-RING (4) in the correct position on the antenna (6).
3 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
(b) If you install a new antenna (6), make sure that there is no adhesive label on the O-ring.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
- Use a moist Textile-Lint free Cotton - (Material No.14SBA1) .
- Do not use a chemical solvent.
3 Align the new O-ring with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
5 If the O-ring has deformation, discard and replace it with a new AIPC 34-43-11-01-010 O-RING (4).
(c) Install the foam washer (5).
(d) Align the new AIPC 34-43-11-01-020 GASKET (3) on the fuselage with the screw holes.
(e) Remove the CAP - BLANKING from the connectors of the coaxial cable (2) and from the connectors (7).
(f) Make sure that all the electrical connections are clean and in the correct condition.
(g) Remove the TAPE - MASKING from the coaxial cables (2) and connect each connector to the related connector (7) (refer to the color codes).
(h) Install the lockwire:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the connectors of the coaxial cable (2) and the connectors (7) with the corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia. (i) Install the antenna (6) on the fuselage structure (1) with the washers (8) and the screws (9).
(j) TORQUE the screws (9) to between 0.174 and 0.114 m.daN (15.40 and 10.09 lbf.in )
. (k) Make sure that the bonding contact resistance between the antenna (6) and the fuselage structure (1) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (9) with the
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (6).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (9).
NOTE: It is not mandatory to paint the sealant around the bottom of the antenna and on the heads of the screws.
(5) FOR [7SG2] (ANTENNA-TCAS, BOTTOM)(a) If you install the same antenna (14), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the O-ring to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-010 O-RING (13) in the correct position on the antenna (14).
3 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
(b) If you install a new antenna (14), make sure that there is no adhesive label on the O-ring.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
- Use a moist Textile-Lint free Cotton - (Material No.14SBA1) .
- Do not use a chemical solvent.
3 Align the new O-ring with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the O-ring has a flat face, make sure that this face is against the antenna and not against the aircraft surface.
5 If the O-ring has deformation, discard and replace it with a new AIPC 34-43-11-01-010 O-RING (13).
(c) Align the new AIPC 34-43-11-01-020 PACKING (12) on the fuselage with the screw holes.
(d) Remove the CAP - BLANKING from the connectors of the coaxial cable (11) and from the connectors (15).
(e) Make sure that all the electrical connections are clean and in the correct condition.
(f) Remove the TAPE - MASKING from the coaxial cables (11) and connect each connector to the related connector (15) (refer to the color codes).
(g) Install the lockwire:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the connectors of the coaxial cable (11) and the connectors (15) with the corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia. (h) Install the antenna (14) on the fuselage structure (10) with the washers (16) and the screws (17).
(i) Install the washers (18) and the screws (19).
(j) TORQUE the screws (17) and (19) to between 0.174 and 0.114 m.daN (15.40 and 10.09 lbf.in )
. (k) Make sure that the bonding contact resistance between the antenna (14) and the fuselage structure (10) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (17) and (19) with the
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (14).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (17) and (19).
NOTE: It is not mandatory to paint the sealant around the bottom of the antenna and on the heads of the screws.
B. Installation of the Traffic Alert and Collision Avoidance System (TCAS) Antenna
(2) Clean the component interface and/or the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) FOR [7SG1] (ANTENNA-TCAS, TOP)
(a) If you install the same antenna (6), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PREFORMED PACKING (4) in the correct position on the antenna (6).
(b) If you install a new antenna (6), make sure that there is no adhesive label on the packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
3 Align the new packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PREFORMED PACKING (4).
(c) Install the foam washers (5).
(d) Align the new AIPC 34-43-11-01-010 TEFLON GASKET (3) on the fuselage with the screw holes.
(e) Remove the CAP - BLANKING from the connectors of the coaxial cable (1) and from the connectors (9).
(f) Make sure that all the electrical connections are clean and in the correct condition.
(g) Remove the TAPE - MASKING from the coaxial cables (1) and connect each connector to the related connector (9) (refer to the color codes).
1 Connect connector J1 (YELLOW) forward.
(h) Install the lockwire:
(i) Install the antenna (6) on the fuselage structure (2) with the washers (8) and the screws (7).
(j) TORQUE the screws (7) to between 0.28 and 0.22 m.daN (24.78 and 19.47 lbf.in )
.
(k) Make sure that the bonding contact resistance between the antenna (6) and the fuselage structure (2) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (7) with the14RAD1 Cord-- Synthetic fiber Dia: 2.5 mm - (20) and Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) . This is necessary for the subsequent removal of the antenna (refer to Section A-A).
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (6).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (7).
(a) If you install the same antenna (15), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PACKING (13) in the correct position on the antenna (15).
(b) If you install a new antenna (15), make sure that there is no adhesive label on the packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
3 Align the new packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PACKING (13).
(c) Align the new AIPC 34-43-11-01-010 O-RING (12) on the fuselage with the screw holes.
(d) Remove the CAP - BLANKING from the connectors of the coaxial cable (10) and from the connectors (14).
(e) Make sure that all the electrical connections are clean and in the correct condition.
(f) Remove the TAPE - MASKING from the coaxial cables (10) and connect each connector to the related connector (14) (refer to the color codes).
1 Connect connector J1 (YELLOW) forward.
(g) Install the lockwire:
(h) Install the antenna (15) on the fuselage structure (11) with the washers (16) and the screws (17).
(i) Install the washers (18) and the screws (19).
(j) TORQUE the screws (17) and (19) to between 0.28 and 0.22 m.daN (24.78 and 19.47 lbf.in )
.
(k) Make sure that the bonding contact resistance between the antenna (15) and the fuselage structure (11) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (17) and (19) with the14RAD1 Cord-- Synthetic fiber Dia: 2.5 mm - (20) and Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) . This is necessary for the subsequent removal of the antenna (refer to Section A-A).
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (15).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (17) and (19).
Subtask 34-43-11-865-072-A ** ON A/C NOT FOR ALL WARNING:
OBEY THE COLOR CODES WHEN YOU CONNECT THE ELECTRICAL CONNECTORS (THIS WILL PREVENT CROSS-CONNECTIONS).
MAKE SURE THAT YOU INSTALL THE ANTENNA IN THE CORRECT DIRECTION. IF THE ANTENNA DOES NOT POINT IN THE CORRECT DIRECTION, THE TCAS WILL ONLY SENSE TRAFFIC BEHIND THE AIRCRAFT.
(1) Remove the used sealant from the fuselage structure (2) and/or (11) with the SCRAPER - NON METALLIC. (2) Clean the component interface and/or the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) FOR [7SG1] (ANTENNA-TCAS, TOP)
(a) If you install the same antenna (6), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PREFORMED PACKING (4) in the correct position on the antenna (6).
(b) If you install a new antenna (6), make sure that there is no adhesive label on the packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
- Use a moist Textile-Lint free Cotton - (Material No.14SBA1) .
- Do not use a chemical solvent.
3 Align the new packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PREFORMED PACKING (4).
(c) Install the foam washers (5).
(d) Align the new AIPC 34-43-11-01-010 TEFLON GASKET (3) on the fuselage with the screw holes.
(e) Remove the CAP - BLANKING from the connectors of the coaxial cable (1) and from the connectors (9).
(f) Make sure that all the electrical connections are clean and in the correct condition.
(g) Remove the TAPE - MASKING from the coaxial cables (1) and connect each connector to the related connector (9) (refer to the color codes).
1 Connect connector J1 (YELLOW) forward.
(h) Install the lockwire:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the connectors of the coaxial cable (1) and the connectors (9) with the corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia. (i) Install the antenna (6) on the fuselage structure (2) with the washers (8) and the screws (7).
(j) TORQUE the screws (7) to between 0.28 and 0.22 m.daN (24.78 and 19.47 lbf.in )
. (k) Make sure that the bonding contact resistance between the antenna (6) and the fuselage structure (2) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (7) with the
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (6).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (7).
NOTE: It is not mandatory to paint the sealant around the bottom of the antenna and on the heads of the screws.
(5) FOR [7SG2] (ANTENNA-TCAS, BOTTOM)(a) If you install the same antenna (15), clean it with the Non Aqueous Cleaner-General - - (Material No.08BAA9) .
1 Do a check of the groove below the packing to make sure that there are no debris or unwanted materials.
2 Put the new AIPC 34-43-11-01-020 PACKING (13) in the correct position on the antenna (15).
(b) If you install a new antenna (15), make sure that there is no adhesive label on the packing.
1 If you remove an adhesive label, clean the area to remove the remaining adhesive as follows:
- Use a moist Textile-Lint free Cotton - (Material No.14SBA1) .
- Do not use a chemical solvent.
3 Align the new packing with the groove at the bottom of the antenna. This is to make sure that it is in the correct position.
4 If the packing has deformation, discard and replace it with a new AIPC 34-43-11-01-020 PACKING (13).
(c) Align the new AIPC 34-43-11-01-010 O-RING (12) on the fuselage with the screw holes.
(d) Remove the CAP - BLANKING from the connectors of the coaxial cable (10) and from the connectors (14).
(e) Make sure that all the electrical connections are clean and in the correct condition.
(f) Remove the TAPE - MASKING from the coaxial cables (10) and connect each connector to the related connector (14) (refer to the color codes).
1 Connect connector J1 (YELLOW) forward.
(g) Install the lockwire:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the connectors of the coaxial cable (10) and the connectors (14) with the corrosion-resistant-steel lockwire 0.4 mm (0.015 in.) dia. (h) Install the antenna (15) on the fuselage structure (11) with the washers (16) and the screws (17).
(i) Install the washers (18) and the screws (19).
(j) TORQUE the screws (17) and (19) to between 0.28 and 0.22 m.daN (24.78 and 19.47 lbf.in )
. (k) Make sure that the bonding contact resistance between the antenna (15) and the fuselage structure (11) is not more than 5 milliohms (Ref. AMM TASK 20-28-00-912-802).
(l) Fill approximately half of the recess of the screws (17) and (19) with the
(m) Apply a bead of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) around the antenna (15).
(n) Let the sealant become dry.
(o) Apply the Coating_- Flexible Structure (Material No.04QAB2) or the Top Coat Polyurethane_- - External Structure (Material No.04JAA3) on the sealant around the antenna and the screw heads.
(p) Apply the Varnish-- Electrical Bonding Structure (Material No.04TMB2) on the sealant of the heads of the screws (17) and (19).
NOTE: It is not mandatory to paint the sealant around the bottom of the antenna and on the heads of the screws.
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 34-43-11-740-050-A ** ON A/C NOT FOR ALL 5. Close-up| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/TCAS | 4SG | K10 |
Subtask 34-43-11-410-050-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) For 7SG1 only.
Remove the access platform(s).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) For 7SG1 only.
Remove the access platform(s).
Traffic Alert and Collision Avoidance System (TCAS) Antenna