Detailed Visual inspection of the Alternate Brake Dual Distribution Valve (BDDV) for Corrosion
TASK 32-43-14-200-003-A
Detailed Visual inspection of the Alternate Brake Dual Distribution Valve (BDDV) for Corrosion
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 32-43-14-861-052-A ** ON A/C NOT FOR ALL Subtask 32-43-14-860-055-A ** ON A/C NOT FOR ALL
Subtask 32-43-14-210-054-A ** ON A/C NOT FOR ALL
Subtask 32-43-14-410-055-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 00:48:52 UTC
Detailed Visual inspection of the Alternate Brake Dual Distribution Valve (BDDV) for Corrosion
FIN: 2577GM ** ON A/C NOT FOR ALL
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03JCA9) | Silicone base Grease-Mechanisms and Seals - - |
| (Material No.14QDB1) | Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 148FB |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 24-42-00-861-001-A | Energize the Ground Service Network from the External Power |
| TASK 24-42-00-862-001-A | De-energize the Ground Service Network Supplied from the External Power |
| TASK 29-10-00-864-002-A | Depressurize the Yellow Hydraulic System |
| TASK 32-12-00-010-001-A | Open the Main Gear Doors for Access |
| TASK 32-12-00-410-001-A | Close the Main Gear Doors after Access |
| TASK 32-43-00-710-001-A | Operational Check of Alternate Braking System |
| TASK 32-43-14-000-001-A | Removal of the Dual-Valve Alternate Brake-Distribution |
| TASK 32-43-14-400-001-A | Installation of the Dual-Valve Alternate Brake-Distribution |
| TASK 53-35-13-000-001-A | Removal of the Belly Fairing Access Panels |
| TASK 53-35-13-400-001-A | Installation of the Belly Fairing Access Panels |
Subtask 32-43-14-861-052-A ** ON A/C NOT FOR ALL Subtask 32-43-14-860-055-A ** ON A/C NOT FOR ALL
B. Aircraft Maintenance Configuration
(1) Open the Main Landing Gear (MLG) doors (Ref. AMM TASK 32-12-00-010-001).
(2) Put the access platform in position.
(3) Depressurize the Yellow Hydraulic System (Ref. AMM TASK 29-10-00-864-002).
Subtask 32-43-14-010-053-A ** ON A/C NOT FOR ALL Subtask 32-43-14-941-054-A ** ON A/C NOT FOR ALL (1) Open the Main Landing Gear (MLG) doors (Ref. AMM TASK 32-12-00-010-001).
(2) Put the access platform in position.
(3) Depressurize the Yellow Hydraulic System (Ref. AMM TASK 29-10-00-864-002).
D. Safety Precautions
(1) Put the warning notices in position to tell persons not to pressurize the yellow hydraulic system:
Subtask 32-43-14-865-057-A ** ON A/C NOT FOR ALL (1) Put the warning notices in position to tell persons not to pressurize the yellow hydraulic system:
- on the panel 40VU in the cockpit
- on the ground service panel of the yellow hydraulic system.
E. Open, safety and tag this(these) circuit breaker(s):
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS2/SPLY | 4GG | M36 |
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS2/CTL | 3GG | M35 |
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS1/CTL | 1GG | M34 |
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS1/IND AND/SPLY | 2GG | M33 |
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N30 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/MONG | 3700GD | Q37 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/CTL | 3701GD | Q36 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
Subtask 32-43-14-210-054-A ** ON A/C NOT FOR ALL
A. Preparation for Inspection
(2) Remove the screws (4), (6) and (7), and the washers (3).
(3) Carefully remove the cover (2) from the BDDV 2577GM (1).
(4) Do the Inspection for Corrosion
(a) Use a strong flashlight and inspection mirror and examine the BDDV 2577GM (1).
(b) If no corrosion is found, do step 4. A. (5) (a).
(c) No corrosion is permitted on:
(a) Use a BRUSH - BRISTLED, SMALL and apply Silicone base Grease-Mechanisms and Seals - - (Material No.03JCA9) around:
Subtask 32-43-14-410-054-A ** ON A/C NOT FOR ALL WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(1) Cut and discard the safety wire (5). (2) Remove the screws (4), (6) and (7), and the washers (3).
(3) Carefully remove the cover (2) from the BDDV 2577GM (1).
(4) Do the Inspection for Corrosion
(a) Use a strong flashlight and inspection mirror and examine the BDDV 2577GM (1).
(b) If no corrosion is found, do step 4. A. (5) (a).
(c) No corrosion is permitted on:
- The bearings and parts that turn of the rocker arms (8)
- The needles and seats
- The spherical head rod assemblies.
If corrosion is found in these areas, replace the BDDV 2577GM (Ref. AMM TASK 32-43-14-000-001) and (Ref. AMM TASK 32-43-14-400-001).
- The support (11)
- The rocker arm (8)
- The hexagonal heads of the screws (9)
- The hexagonal heads of the assembly (10).
Lubricate these parts as follows.
(a) Use a BRUSH - BRISTLED, SMALL and apply Silicone base Grease-Mechanisms and Seals - - (Material No.03JCA9) around:
- The 2 rocker arms (8)
- The spherical head rod assemblies (10)
- The support (11)
- The needles
- The parts that turn of the rocker arms.
Carefully remove too much grease.
B. Close Up
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Put the cover (2) in position on the BDDV 2577GM (1).
(3) Install the washers (3) and the screws (4), (6) and (7).
(4) Tighten the screw (4) and TORQUE to between 0.15 and 0.1 m.daN (13.27 and 8.85 lbf.in )
.
(5) Tighten the screws (6) and (7), and TORQUE them to between 0.3 and 0.2 m.daN (26.55 and 17.70 lbf.in )
.
14QDB1 Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - .
Subtask 32-43-14-865-058-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Put the cover (2) in position on the BDDV 2577GM (1).
(3) Install the washers (3) and the screws (4), (6) and (7).
(4) Tighten the screw (4) and TORQUE to between 0.15 and 0.1 m.daN (13.27 and 8.85 lbf.in )
. (5) Tighten the screws (6) and (7), and TORQUE them to between 0.3 and 0.2 m.daN (26.55 and 17.70 lbf.in )
. WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(6) Safety the screws (4), (6) and (7) with C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 32-43-14-942-055-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS2/SPLY | 4GG | M36 |
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS2/CTL | 3GG | M35 |
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS1/CTL | 1GG | M34 |
| 121VU | HYDRAULIC/BRAKING AND STEERING/SYS1/IND AND/SPLY | 2GG | M33 |
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N30 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/MONG | 3700GD | Q37 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/CTL | 3701GD | Q36 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
D. Remove the WARNING NOTICE(S).
Subtask 32-43-14-710-053-A ** ON A/C NOT FOR ALL E. Do the operational test of the alternate braking system with anti-skid (Ref. AMM TASK 32-43-00-710-001).
5. Close-upSubtask 32-43-14-410-055-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the belly fairing panel 148FB, (Ref. AMM TASK 53-35-13-400-001).
(3) Remove the access platform(s).
(4) Make sure that the work area is clean and clear of tools and other items.
(5) Close the MLG doors (Ref. AMM TASK 32-12-00-410-001).
Subtask 32-43-14-862-052-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the belly fairing panel 148FB, (Ref. AMM TASK 53-35-13-400-001).
(3) Remove the access platform(s).
(4) Make sure that the work area is clean and clear of tools and other items.
(5) Close the MLG doors (Ref. AMM TASK 32-12-00-410-001).
Inspection for Corrosion