Operational Check of RAT Manual Deployment and Functional Check of RAT using Ground Test Unit, followed by Check of Filter Indicator
TASK 29-22-00-720-003-A
Operational Check of RAT Manual Deployment and Functional Check of RAT using Ground Test Unit, followed by Check of Filter Indicator
Refer to the MPD TASK: 292000-04
OPERATIONAL CHECK OF RAT MANUAL DEPLOYMENT AND FUNCTIONAL CHECK OF RAT USING GROUND TEST UNIT, FOLLOWED BY CHECK OF FILTER INDICATOR
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 29-22-00-941-085-A
(1) Do a leakage inspection of the AGE10600D CHECK-MOTOR GROUND,RAT interface.
(2) Make sure that there is no blockage or kink in the AGE10600D CHECK-MOTOR GROUND,RAT return line.
(3) Install the AGE10600D CHECK-MOTOR GROUND,RAT on the RAT with RAT Safety Interface Kit (RSIK) as follows:
(c) Use the PLIERS - NOSE, SOFT, LONG and the DRIFT - PUNCH to remove the locking spring (11) from the relief groove.
(d) Remove the adapter pinion (10).
(e) Install the adapter pinion (12) to the AGE10600D CHECK-MOTOR GROUND,RAT (7).
(f) Push in the adapter pinion (12) of the AGE10600D CHECK-MOTOR GROUND,RAT (7).
(g) Use the PLIERS - NOSE, SOFT, LONG and the DRIFT - PUNCH to install the locking spring (11). Make sure the adapter pinion (12) is installed correctly.
(i) TORQUE the screws (5) to between 159.31 and 132.76 lbf.in (1.80 and 1.50 m.daN )
.
(j) Install the adapter plate (6) on the screws (5).
(l) TORQUE the nuts (9) to between 159.31 and 132.76 lbf.in (1.80 and 1.50 m.daN )
.
(m) Connect the discharge hose to the adapter plate (6) and to the CONTAINER-FUEL RESISTANT, TRANSPARENT PLASTIC.
(n) Connect the hydraulic hoses of the AGE10600D CHECK-MOTOR GROUND,RAT to a GROUND POWER CART - HYDRAULIC, RESERVOIR MIN. 150 L.
(p) If the AGE10600D CHECK-MOTOR GROUND,RAT has an adjustment valve, make sure that the valve is in the fully open position.
1 Connect the hydraulic hoses of the AE89415Z FLOW CONTROL TEST - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
3 Connect the AGE11212 GROUND - CHECKOUT UNIT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT to the connector 3GE-B on the RAT control panel.
(b) If you use the HFK02 TEST KIT, FLOW CONTROL - RAT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel of the (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
(c) If you use the 13-6600-3600 TEST - UNIT, RAT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
(d) If you use the PGRAT1 TEST - EQUIPMENT, RAT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
(e) If you use the BH4016A RAT TEST EQUIPMENT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
Subtask 29-22-00-865-113-A
(a) Disconnect the electrical connector of the AGE11212 GROUND - CHECKOUT UNIT, RAT from the RAT control panel.
(2) If the 13-6600-3600 TEST - UNIT, RAT is installed:
(a) Disconnect the electrical connector of the 13-6600-3600 TEST - UNIT, RAT from the RAT control panel.
(3) If the PGRAT1 TEST - EQUIPMENT, RAT is installed:
(a) Disconnect the electrical connector of the PGRAT1 TEST - EQUIPMENT, RAT from the RAT control panel.
(4) If the HFK02 TEST KIT, FLOW CONTROL - RAT is installed:
(a) Disconnect the electrical connector of the HFK02 TEST KIT, FLOW CONTROL - RAT from the RAT control panel.
(5) If the BH4016A RAT TEST EQUIPMENT is installed:
(a) Disconnect the electrical connector of the BH4016A RAT TEST EQUIPMENT from the RAT control panel.
(6) Remove the 98D29208581000 PROTECTION EQUIPMENT - RAT or the 98D29207550001 PROTECTION EQUIPMENT - RAT.
(7) Remove the AGE10600D CHECK-MOTOR GROUND,RAT (7) with the RAT Safety Interface Kit (RSIK):
(a) Disconnect the hydraulic hoses from the hydraulic ground-power cart.
(b) Disconnect the discharge hose from adapter plate (6) and the container.
(c) Remove the nuts (9), the washers (8), the AGE10600D CHECK-MOTOR GROUND,RAT (7), the adapter plate (6) and the screws (5).
(8) Do an inspection of the AGE10600D CHECK-MOTOR GROUND,RAT (7) drive shaft and the adjacent area:
(a) Make sure that there is no leakage.
(9) Disconnect the hydraulic hoses from the ground connectors of the ground service panel of the Blue hydraulic system.
(10) Remove the AE89415Z FLOW CONTROL TEST - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the BH4016A RAT TEST EQUIPMENT.
(11) Install the hydraulic caps on the ground connectors.
Subtask 29-22-00-210-074-A
Subtask 29-22-00-860-112-A
[Rev.10 from 2021]
2026.04.01 00:26:00 UTC
Operational Check of RAT Manual Deployment and Functional Check of RAT using Ground Test Unit, followed by Check of Filter Indicator
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
WARNING:
MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU EXTEND/RETRACT THE RAT.
WARNING:
MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
WARNING:
AVOID PROLONGED EXPOSURE TO HYDRAULIC FLUID ON YOUR SKIN FLUSH OIL FROM YOUR SKIN WITH WATER. WEAR PROTECTIVE CLOTHING, GOGGLES AND FACE MASK. HYDRAULIC FLUID OIL IS POISONOUS AND CAN PENETRATE YOUR SKIN AND INTO YOUR BODY.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobRefer to the MPD TASK: 292000-04
OPERATIONAL CHECK OF RAT MANUAL DEPLOYMENT AND FUNCTIONAL CHECK OF RAT USING GROUND TEST UNIT, FOLLOWED BY CHECK OF FILTER INDICATOR
NOTE: It is permitted to use the tools Part Numbers HFK02, PGRAT1, 13-6600-3600 or BH4016A1 as an alternative to the tools Part Numbers AGE11212 and AE89415Z.
NOTE: It is permitted to use the tools Part Numbers AGE10600A, AGE10600B, AGE10600C, Testfuchs RATMK, Hycom HRT01 and BH4016A2 as an alternative to the tool Part Number AGE10600D.
NOTE: It is permitted to use the tool Part Number BH4016A3 as an alternative to the tool Part Number RSIK1.
2. Job Set-up InformationA. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE |
| No specific | 1 | CONTAINER-FUEL RESISTANT, TRANSPARENT PLASTIC |
| No specific | 1 | DRIFT - PUNCH |
| No specific | 1 | GROUND POWER CART - HYDRAULIC, RESERVOIR MIN. 150 L |
| No specific | 1 | PLIERS - NOSE, SOFT, LONG |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | AR | WARNING NOTICE(S) |
| No specific | Torque wrench: range to between 95 and 86 lbf.in (1.07 and 0.97 m.daN ) ![]() | |
| No specific | Torque wrench: range to between 159.31 and 132.76 lbf.in (1.80 and 1.50 m.daN ) ![]() | |
| 98D29207550001 | 1 | PROTECTION EQUIPMENT - RAT |
| 98D29208246001 | 1 | DEVICE-SAFETY,RAT |
| 98D29208581000 | 1 | PROTECTION EQUIPMENT - RAT |
| AGE10600D | 1 | CHECK-MOTOR GROUND,RAT |
| RSIK1 | 1 | RAT INTERFACE MODULE |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 190 | BELLY FAIR, AIR CONDITIONING & HYD COMPT |
| 195 | HYDRAULIC COMPT AND FAIRINGS |
| 197 | REAR FAIRING |
| 195BB, 197EB, 812, 822 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-13-29-600-001-A | Servicing of the Ram Air Turbine (RAT) |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 29-00-00-910-002-A | Safety Procedures of the Hydraulic System |
| TASK 29-22-00-860-008-A | Removal of the Safety Device of the Ram Air Turbine |
| TASK 29-22-00-869-006-A | Retraction of the Ram Air Turbine (RAT) on the Ground |
| TASK 29-22-51-000-010-A | Removal of the Ram Air Turbine |
| TASK 29-22-51-000-013-A | Removal of the RAT Filter Element |
| TASK 29-22-51-400-010-A | Installation of the Ram Air Turbine |
| TASK 29-22-51-400-013-A | Installation of the RAT Filter Element |
| TASK 29-22-51-680-003-A | Draining of the Ram Air Turbine Oil Drain Tank |
| TASK 31-60-00-860-001-A | EIS Start Procedure |
| TASK 31-60-00-860-002-A | EIS Stop Procedure |
| TASK 29-22-51-000-013-A | Removal of the RAT Filter Element (for corrective action) |
| TASK 29-22-51-400-013-A | Installation of the RAT Filter Element (for corrective action) |
| TASK 29-22-53-000-010-A | Removal of the RAT Actuator (for corrective action) |
| TASK 29-22-53-400-010-A | Installation of the RAT Actuator (for corrective action) |
Subtask 29-22-00-941-085-A
A. Safety Precautions
(1) As necessary, use the applicable SAFETY BARRIERS, specified by the operator's instructions and your local regulations.
(2) Put the WARNING NOTICE(S) in position to tell persons that the RAT is in operation.
Subtask 29-22-00-010-083-A (1) As necessary, use the applicable SAFETY BARRIERS, specified by the operator's instructions and your local regulations.
(2) Put the WARNING NOTICE(S) in position to tell persons that the RAT is in operation.
B. Get Access
(1) Put an ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position at the avionics compartment doors 812 and 822.
(2) Open access doors 197EB and 195BB.
(3) Open the access doors 812 and 822.
(4) Open the access panels of the AC/DC emergency power center 106VU and the access panels of the BATTERY power center 105VU.
Subtask 29-22-00-865-110-A (1) Put an ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position at the avionics compartment doors 812 and 822.
(2) Open access doors 197EB and 195BB.
(3) Open the access doors 812 and 822.
(4) Open the access panels of the AC/DC emergency power center 106VU and the access panels of the BATTERY power center 105VU.
C. Make sure that this(these) circuit breaker(s) is(are) closed:
Subtask 29-22-00-865-111-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | HYD/RAT/CTL | 2801GE | D14 |
| ** ON A/C ALL | |||
| 49VU | HYD/HYD/PRESS/XMTR | 1841GN | C11 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | HYD/RAT/CTL | 2801GE | B13 |
| ** ON A/C ALL | |||
| 106VU | CSM/G /EV/MAN/SPLY | 6XE | B04 |
| 121VU | HYDRAULIC/RAT/SPLY/EXTN/SOL1 | 2803GE | P33 |
D. Open, safety and tag this(these) circuit breaker(s):
Subtask 29-22-00-860-110-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 105VU | ELEC/CSM/G /EV AUTO/SPLY | 7XE | C01 |
E. Aircraft Maintenance Configuration
(1) Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002).
(2) Do the EIS start procedure (upper ECAM DU and lower ECAM DU only)
(Ref. AMM TASK 31-60-00-860-001)
(3) Make sure that the 98D29208246000 SAFETY DEVICE-RAT or the 98D29208246001 DEVICE-SAFETY,RAT is removed from the RAT stowage compartment (Ref. AMM TASK 29-22-00-860-008).
(4) Close the access door 195BB.
4. Procedure(1) Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002).
(2) Do the EIS start procedure (upper ECAM DU and lower ECAM DU only)
(Ref. AMM TASK 31-60-00-860-001)
(3) Make sure that the 98D29208246000 SAFETY DEVICE-RAT or the 98D29208246001 DEVICE-SAFETY,RAT is removed from the RAT stowage compartment (Ref. AMM TASK 29-22-00-860-008).
(4) Close the access door 195BB.
WARNING:
MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU EXTEND/RETRACT THE RAT.
NOTE: Make sure that a second person is in position to observe the extension of the RAT before you push the MAN RAT ON pushbutton.
Subtask 29-22-00-710-068-A A. Operational Test of the Manual Deployment of the RAT
Subtask 29-22-00-865-112-A | ACTION | RESULT |
|---|---|
| 1.On the ECAM control panel: | On the lower ECAM DU: |
|
|
CAUTION:
DO NOT PUSH THE RAT MAN ON PUSHBUTTON SWITCHES FOR MORE THAN 1 MINUTE YOU WILL CAUSE DAMAGE IF YOU PUSH THE RAT MAN ON PUSHBUTTON SWITCHES FOR MORE THAN 1 MINUTE. 2.On overhead panel 40VU: | At the RAT stowage area: |
|
|
| 3.Retract the RAT (Ref. AMM TASK 29-22-00-869-006). | The RAT retracts in its stowage area. |
| 4.On overhead panel 21VU: | At the RAT stowage area: |
|
|
B. Open, safety and tag this(these) circuit breaker(s):
Subtask 29-22-00-210-072-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 121VU | HYDRAULIC/RAT/SPLY/EXTN/SOL1 | 2803GE | P33 |
C. Inspection of the RAT
(1) Make sure that the RAT down-lock is engaged:
(a) Manually push the RAT in the retraction direction.
(b) If you push the RAT with a sudden force, the RAT can move in the retraction direction. This is permitted.
(c) If you push the RAT with a constant force, the RAT can move in the retraction direction. This is not permitted and you must replace the actuator (Ref. AMM TASK 29-22-53-000-010) and (Ref. AMM TASK 29-22-53-400-010).
(2) Make sure that the RAT and the attachment parts are in the correct condition.
(3) Inspection of the RAT Gearbox Interface:
(a) Do a leakage inspection of the RAT gearbox:
1 If there is a leakage, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
(b) Do a check of the oil level in the gearbox housing assembly:
1 If the oil level is less than half of the sight glass, fill the RAT gearbox with oil (Ref. AMM TASK 12-13-29-600-001).
(4) Do a check of the differential pressure indicator of the RAT filter:
(a) Make sure that the RAT filter is not blocked (differential pressure indicator is in).
(b) If the differential pressure indicator is out, replace the RAT filter element (Ref. AMM TASK 29-22-51-000-013) and (Ref. AMM TASK 29-22-51-400-013)
(5) Make sure that the switch 28VDC on RAT control panel (3GE) is in the OFF position.
Subtask 29-22-00-480-059-A (1) Make sure that the RAT down-lock is engaged:
(a) Manually push the RAT in the retraction direction.
(b) If you push the RAT with a sudden force, the RAT can move in the retraction direction. This is permitted.
(c) If you push the RAT with a constant force, the RAT can move in the retraction direction. This is not permitted and you must replace the actuator (Ref. AMM TASK 29-22-53-000-010) and (Ref. AMM TASK 29-22-53-400-010).
(2) Make sure that the RAT and the attachment parts are in the correct condition.
(3) Inspection of the RAT Gearbox Interface:
(a) Do a leakage inspection of the RAT gearbox:
1 If there is a leakage, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
(b) Do a check of the oil level in the gearbox housing assembly:
1 If the oil level is less than half of the sight glass, fill the RAT gearbox with oil (Ref. AMM TASK 12-13-29-600-001).
(4) Do a check of the differential pressure indicator of the RAT filter:
(a) Make sure that the RAT filter is not blocked (differential pressure indicator is in).
(b) If the differential pressure indicator is out, replace the RAT filter element (Ref. AMM TASK 29-22-51-000-013) and (Ref. AMM TASK 29-22-51-400-013)
(5) Make sure that the switch 28VDC on RAT control panel (3GE) is in the OFF position.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
WORK ON THE HYDRAULIC SYSTEMS CAN BE DANGEROUS.
D. Installation of the Ground Support Equipment with the RAT Safety Interface Kit (RSIK) (1) Do a leakage inspection of the AGE10600D CHECK-MOTOR GROUND,RAT interface.
(2) Make sure that there is no blockage or kink in the AGE10600D CHECK-MOTOR GROUND,RAT return line.
(3) Install the AGE10600D CHECK-MOTOR GROUND,RAT on the RAT with RAT Safety Interface Kit (RSIK) as follows:
NOTE: If the AGE10600D CHECK-MOTOR GROUND,RAT is not available, you can also use these check motors:
- Tronair AGE10600A
- Tronair AGE10600B
- Tronair AGE10600C
- Testfuchs RATMK
- Hycom HRT01
- BH4016A2.
NOTE: If the RSIK1 RAT INTERFACE MODULE is not available, you can also use this safety interface:
- BH4016A3.
NOTE: The function of the RSIK1 RAT INTERFACE MODULE is to prevent the RAT gearbox from damage from the ground test motor (high pressure leakage).
(a) Remove the bolts (3), the washers (2) and the cover plate (1). NOTE: If the adapter pinion (12) is installed, go to step (h).
(b) Push in the adapter pinion (10) of the AGE10600D CHECK-MOTOR GROUND,RAT (7). (c) Use the PLIERS - NOSE, SOFT, LONG and the DRIFT - PUNCH to remove the locking spring (11) from the relief groove.
(d) Remove the adapter pinion (10).
(e) Install the adapter pinion (12) to the AGE10600D CHECK-MOTOR GROUND,RAT (7).
(f) Push in the adapter pinion (12) of the AGE10600D CHECK-MOTOR GROUND,RAT (7).
(g) Use the PLIERS - NOSE, SOFT, LONG and the DRIFT - PUNCH to install the locking spring (11). Make sure the adapter pinion (12) is installed correctly.
NOTE: When you pull the adapter pinion (12), it must not come out.
(h) Loosely install the screws (5) to the RAT from the RSIK1 RAT INTERFACE MODULE. (i) TORQUE the screws (5) to between 159.31 and 132.76 lbf.in (1.80 and 1.50 m.daN )
. (j) Install the adapter plate (6) on the screws (5).
NOTE: All arrows on the adapter plate (6) must point to the RAT.
(k) Loosely install the AGE10600D CHECK-MOTOR GROUND,RAT (7), on the screws (5) with the washers (8) and the nuts (9). (l) TORQUE the nuts (9) to between 159.31 and 132.76 lbf.in (1.80 and 1.50 m.daN )
. (m) Connect the discharge hose to the adapter plate (6) and to the CONTAINER-FUEL RESISTANT, TRANSPARENT PLASTIC.
(n) Connect the hydraulic hoses of the AGE10600D CHECK-MOTOR GROUND,RAT to a GROUND POWER CART - HYDRAULIC, RESERVOIR MIN. 150 L.
NOTE: The motor flow during the test is approximately 140 +8 l.min or -8 l.min (37.0 +2.1 USgal.mn or -2.1 USgal.mn) at 206 bar (2988 psi). For the function test of the RAT-governor, the motor flow will increase. Thus, the capacity of the ground power cart must be 140 l.min (37 USgal.mn) at 206 bar (2987.7766 psi).
NOTE: On the hydraulic ground-power cart, make sure that the reservoir selector valve is set to:
(o) Make sure that the drain hole points down when the AGE10600D CHECK-MOTOR GROUND,RAT is installed. - The open loop position
or - The test stand reservoir position.
(p) If the AGE10600D CHECK-MOTOR GROUND,RAT has an adjustment valve, make sure that the valve is in the fully open position.
NOTE: Only the CHECK-MOTOR GROUND, RAT AGE10600A has an adjustment valve.
(4) Install the RAT Flow Control Test Kit: WARNING:
MAKE SURE THAT THE PROTECTIVE EQUIPMENT IS STABLE AND CANNOT MOVE DURING THE TEST. IF THE PROTECTIVE EQUIPMENT MOVES, THERE IS A RISK THAT:
(a) If you use the AE89415Z FLOW CONTROL TEST - RAT and the AGE11212 GROUND - CHECKOUT UNIT, RAT (refer to the Reason for Job statement, Paragraph 1., for more tool data): - IT WILL TOUCH AND CAUSE DAMAGE TO THE RAT
- BROKEN PARTS WILL CAUSE INJURY TO PERSONS.
1 Connect the hydraulic hoses of the AE89415Z FLOW CONTROL TEST - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
NOTE: If the AE89415Z FLOW CONTROL TEST - RAT is not available, you can also use these flow control test kits:
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT. - HFK02
- Tronair 13-6600-3600
- Testfuchs PGRAT1
- BH4016A1.
3 Connect the AGE11212 GROUND - CHECKOUT UNIT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT to the connector 3GE-B on the RAT control panel.
(b) If you use the HFK02 TEST KIT, FLOW CONTROL - RAT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel of the (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
(c) If you use the 13-6600-3600 TEST - UNIT, RAT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
(d) If you use the PGRAT1 TEST - EQUIPMENT, RAT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
(e) If you use the BH4016A RAT TEST EQUIPMENT:
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground connectors of the ground service panel (Blue hydraulic system).
2 Install the 98D29208581000 PROTECTION EQUIPMENT - RAT. As an alternative, you can use the 98D29207550001 PROTECTION EQUIPMENT - RAT.
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector 3GE-B on the RAT control panel.
E. Make sure that this(these) circuit breaker(s) is(are) closed:
Subtask 29-22-00-210-073-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | HYD/RAT/CTL | 2801GE | D14 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | HYD/RAT/CTL | 2801GE | B13 |
F. Lamp Test on the RAT Control Panel
(1) On RAT control panel 3GE push and hold the "LAMP TEST" switch in the TEST position:
Subtask 29-22-00-720-056-A (1) On RAT control panel 3GE push and hold the "LAMP TEST" switch in the TEST position:
- The ACTUATOR PRESSURE warning lamp comes on (red).
- The INTERLOCK WARNING lamp comes on (amber).
- The RAT STOWED lamp comes on (green).
G. Functional Test of the RAT (Spin-Up and Governing Test) with the AE89415Z FLOW CONTROL TEST - RAT and the AGE11212 GROUND - CHECKOUT UNIT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT
(4) Do the test that follows:
Subtask 29-22-00-720-057-A WARNING:
KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM, THE RAT CAN TURN AT MORE THAN 5000 RPM.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
WARNING:
ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO THIS TASK.
(1) Obey the hydraulic safety procedure (Ref. AMM TASK 29-00-00-910-002). NOTE: Always monitor the transparent discharge hose and the fluid container. When the hydraulic fluid flows from the RSIK through the discharge hose into the container, stop the test immediately to prevent damage to the RAT gearbox. If the hydraulic fluid is there, the ground test motor is damaged. The damage causes leakage in the direction of the RSIK. The hydraulic fluid from the motor can cause damage to the RAT gearbox. At the beginning of the leakage, the RSIK can move the fluid. If the leakage occurs, replace the ground test motor and examine the RAT gearbox for the damage that the hydraulic fluid caused.
(2) Make sure that the Blue hydraulic system is serviceable. NOTE: The operation of the Blue electric pump is necessary to pre-charge the Blue hydraulic system accumulator for the spin-up and governing test.
(3) You must look at the temperature gage of the AE89415Z FLOW CONTROL TEST - RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT during the test. The test values can be out of tolerance if the temperature increases to more than 60 deg.C (140.00 deg.F). If so, you must stop the test, let the temperature decrease and do the test again. (4) Do the test that follows:
| ACTION | RESULT |
|---|---|
| 1.On the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the AGE11212 GROUND - CHECKOUT UNIT, RAT or the BH4016A RAT TEST EQUIPMENT (GCU): | On the GCU: |
|
|
| 2.Adjust the flow on the AE89415Z FLOW CONTROL TEST - RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT to 0 l.min (0 USgal.min). | |
| 3.On overhead panel 50VU: | On overhead panel 50VU on the P/BSW: |
|
|
| 4.On overhead panel 40VU: | |
| |
WARNING:
BE CAREFUL WHEN YOU DO WORK IN THE AREA ADJACENT TO THE EXTENDED RAT. IF THE BLUE HYDRAULIC SYSTEM IS PRESSURIZED, THE RAT BLADES CAN TURN. THIS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT. 5.On overhead panel 50VU: NOTE: The pressurization of the Blue hydraulic system will show that the check valve is not blocked in the open position. | On overhead panel 50VU: |
|
|
| | On the HYD page of the lower ECAM DU:
|
| | At the RAT:
|
CAUTION:
YOU MUST STOP THE TEST IMMEDIATELY IF THE RAT TURNS MORE THAN 5500 RPM. 6.On the hydraulic ground-power cart: | At the RAT: |
|
NOTE: Counterclockwise is when you stay behind the RAT and look in the flight direction. |
| | On the GCU:
NOTE: The SPEED (RPM) indicator can show 5000 +/- 250 RPM if the pressure is less than 206 bar (3000 psi). |
| 7.Continue with the pump test. | |
H. Functional Test of the RAT (Pump Test) with the AE89415Z FLOW CONTROL TEST - RAT and the AGE11212 GROUND - CHECKOUT UNIT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT
(2) Do the test that follows:
Subtask 29-22-00-720-058-A WARNING:
KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM, THE RAT CAN TURN AT MORE THAN 5000 RPM.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
WARNING:
ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO THIS TASK.
(1) Obey the hydraulic safety procedures (Ref. AMM TASK 29-00-00-910-002). (2) Do the test that follows:
| ACTION | RESULT |
|---|---|
| 1.On overhead panel 40VU: | On overhead panel 40VU: |
|
|
| 2.Adjust the flow on the AE89415Z FLOW CONTROL TEST - RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT to 30 l.min (8 USgal.min). | On the GCU:
|
| 3.Continue with the RAT running and the anti-stall device test. | |
I. Functional Test of the RAT (Anti-Stall Device Test) with the AE89415Z FLOW CONTROL TEST - RAT and the AGE11212 GROUND - CHECKOUT UNIT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT
(2) Do the test that follows:
Subtask 29-22-00-860-111-A WARNING:
KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM, THE RAT CAN TURN AT MORE THAN 5000 RPM.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
WARNING:
ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO THIS TASK.
(1) Obey the hydraulic safety procedures (Ref. AMM TASK 29-00-00-910-002). (2) Do the test that follows:
| ACTION | RESULT |
|---|---|
| 1.Adjust the flow on the AE89415Z FLOW CONTROL TEST - RAT to 0 l.min (0 USgal.min). | |
2.On the hydraulic ground-power cart:
| |
| 3.Adjust the flow on the AE89415Z FLOW CONTROL TEST - RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT to 60 l.min (16 USgal.min). | On the GCU:
NOTE: In these conditions, the RAT pump operates in anti-stall range. It can cause oscillation of the RAT rpm, flow and pressure because of anti-stall valve sensitivity. If you get the rpm and pressure values within the specified limits after quasi-stable conditions, this condition is permitted. |
| 4.Adjust the flow on the AE89415Z FLOW CONTROL TEST - RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the BH4016A RAT TEST EQUIPMENT to 0 l.min (0 USgal.min). | On the GCU:
|
J. Depressurize the hydraulic supply to the CHECK - MOTOR GROUND, RAT.
Subtask 29-22-00-080-057-A WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
WORK ON THE HYDRAULIC SYSTEMS CAN BE DANGEROUS.
K. Removal of the Ground Support Equipment with the RAT Safety Interface Kit (RSIK) NOTE: If it necessary to continue the RAT ground check, keep the adapter pinion (13) to the motor.
(1) If the AE89415Z FLOW CONTROL TEST - RAT is installed: (a) Disconnect the electrical connector of the AGE11212 GROUND - CHECKOUT UNIT, RAT from the RAT control panel.
(2) If the 13-6600-3600 TEST - UNIT, RAT is installed:
(a) Disconnect the electrical connector of the 13-6600-3600 TEST - UNIT, RAT from the RAT control panel.
(3) If the PGRAT1 TEST - EQUIPMENT, RAT is installed:
(a) Disconnect the electrical connector of the PGRAT1 TEST - EQUIPMENT, RAT from the RAT control panel.
(4) If the HFK02 TEST KIT, FLOW CONTROL - RAT is installed:
(a) Disconnect the electrical connector of the HFK02 TEST KIT, FLOW CONTROL - RAT from the RAT control panel.
(5) If the BH4016A RAT TEST EQUIPMENT is installed:
(a) Disconnect the electrical connector of the BH4016A RAT TEST EQUIPMENT from the RAT control panel.
(6) Remove the 98D29208581000 PROTECTION EQUIPMENT - RAT or the 98D29207550001 PROTECTION EQUIPMENT - RAT.
(7) Remove the AGE10600D CHECK-MOTOR GROUND,RAT (7) with the RAT Safety Interface Kit (RSIK):
(a) Disconnect the hydraulic hoses from the hydraulic ground-power cart.
(b) Disconnect the discharge hose from adapter plate (6) and the container.
(c) Remove the nuts (9), the washers (8), the AGE10600D CHECK-MOTOR GROUND,RAT (7), the adapter plate (6) and the screws (5).
(8) Do an inspection of the AGE10600D CHECK-MOTOR GROUND,RAT (7) drive shaft and the adjacent area:
(a) Make sure that there is no leakage.
(9) Disconnect the hydraulic hoses from the ground connectors of the ground service panel of the Blue hydraulic system.
(10) Remove the AE89415Z FLOW CONTROL TEST - RAT or the 13-6600-3600 TEST - UNIT, RAT or the PGRAT1 TEST - EQUIPMENT, RAT or the HFK02 TEST KIT, FLOW CONTROL - RAT or the BH4016A RAT TEST EQUIPMENT.
(11) Install the hydraulic caps on the ground connectors.
L. Inspection of the RAT after the Functional Test
(1) Inspection of the Indicator
(a) Examine the RAT and make sure that the differential pressure indicator is in the "in" position.
1 If the differential pressure indicator is popped out, replace the filter (Ref. AMM TASK 29-22-51-000-013) and (Ref. AMM TASK 29-22-51-400-013).
(2) Examine the RAT pump/gearbox splitline, the drain hole and the aft drain slot on the bottom of the RAT gearbox housing assembly for external leakage. Make sure that the external leakage is not more than:
(a) Do an inspection of the rear bearing in the RAT gearbox interface area:
1 If the bearing is damaged, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
(b) Do a leakage inspection of the RAT.
(c) Examine the RAT oil level:
1 If the fluid level is high and the interface is wet, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
2 If the fluid level is low and the interface is dry, add oil (Ref. AMM TASK 12-13-29-600-001).
3 If the fluid level is low and the interface is wet, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
(4) Install the cover plate (1), the washers (2) and the bolts (3).
(5) TORQUE the bolts (3) to between 95 and 86 lbf.in (1.07 and 0.97 m.daN )
.
Subtask 29-22-00-680-054-A 5. Close-up(1) Inspection of the Indicator
(a) Examine the RAT and make sure that the differential pressure indicator is in the "in" position.
1 If the differential pressure indicator is popped out, replace the filter (Ref. AMM TASK 29-22-51-000-013) and (Ref. AMM TASK 29-22-51-400-013).
(2) Examine the RAT pump/gearbox splitline, the drain hole and the aft drain slot on the bottom of the RAT gearbox housing assembly for external leakage. Make sure that the external leakage is not more than:
- 60 drops an hour when the RAT is in operation,
- 2 drops an hour when the RAT is not in operation.
NOTE: The given values are only for the RAT pump/gearbox splitline, the drain hole and the aft drain slot and not for the hydraulic connections. If you are not sure of the source of the leaks, it is necessary to:
(3) Inspection of the RAT Gearbox - Pressurize the Blue hydraulic system with 3000 psi
- Examine the hydraulic connections and the related components.
(a) Do an inspection of the rear bearing in the RAT gearbox interface area:
1 If the bearing is damaged, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
(b) Do a leakage inspection of the RAT.
(c) Examine the RAT oil level:
1 If the fluid level is high and the interface is wet, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
2 If the fluid level is low and the interface is dry, add oil (Ref. AMM TASK 12-13-29-600-001).
3 If the fluid level is low and the interface is wet, replace the RAT (Ref. AMM TASK 29-22-51-000-010) and (Ref. AMM TASK 29-22-51-400-010).
(4) Install the cover plate (1), the washers (2) and the bolts (3).
(5) TORQUE the bolts (3) to between 95 and 86 lbf.in (1.07 and 0.97 m.daN )
. Subtask 29-22-00-860-112-A
A. Put the aircraft back to its initial configuration.
(1) On overhead panel 50VU, push the LEAK MEASUREMENT VALVES/B (the OFF legend of the this pushbutton switch is off).
(2) Retract the RAT (Ref. AMM TASK 29-22-00-869-006).
(3) Do the EIS stop procedure
(Ref. AMM TASK 31-60-00-860-002)
(4) De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).
Subtask 29-22-00-865-114-A (1) On overhead panel 50VU, push the LEAK MEASUREMENT VALVES/B (the OFF legend of the this pushbutton switch is off).
(2) Retract the RAT (Ref. AMM TASK 29-22-00-869-006).
(3) Do the EIS stop procedure
(Ref. AMM TASK 31-60-00-860-002)
(4) De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 29-22-00-410-078-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 105VU | ELEC/CSM/G /EV AUTO/SPLY | 7XE | C01 |
| 121VU | HYDRAULIC/RAT/SPLY/EXTN/SOL1 | 2803GE | P33 |
C. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) In the avionics compartment, close the access panels of the AC/DC emergency power center 106VU and the BATTERY power center 105VU.
(3) Close access door 197EB.
(4) Close the access doors 812 and 822.
(5) Remove the access platform(s).
Subtask 29-22-00-942-068-A (1) Make sure that the work area is clean and clear of tools and other items.
(2) In the avionics compartment, close the access panels of the AC/DC emergency power center 106VU and the BATTERY power center 105VU.
(3) Close access door 197EB.
(4) Close the access doors 812 and 822.
(5) Remove the access platform(s).
D. Removal of the Ground Support Equipment
(1) Remove the WARNING NOTICE(S).
(2) Remove the safety barriers.
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
(1) Remove the WARNING NOTICE(S).
(2) Remove the safety barriers.
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
Installation of the RAT Safety Interface Kit