Cleaning of the Engine Pump Solenoid-Valve
TASK 29-13-51-100-804-A
Cleaning of the Engine Pump Solenoid-Valve
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 29-13-51-860-080-A ** ON A/C NOT FOR ALL
Subtask 29-13-51-130-053-A ** ON A/C NOT FOR ALL
Subtask 29-13-51-410-061-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 00:23:52 UTC
Cleaning of the Engine Pump Solenoid-Valve
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
CAUTION:
DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
ZONE: 440
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | BLOWING EQUIPMENT - DRY AIR |
| No specific | 1 | CLEANING EQUIPMENT - ULTRASONIC |
| No specific | 1 | CONTAINER 20L (5 USGAL) |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | AR | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BBD1) | Non Aqueous Cleaner-- Isopropyl Alcohol - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 440 | ENG 2 AIR INTAKE, FAN AND ACCESS GEARBOX |
| 195BB, 198CB | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2) | |
| 447AL, 448AR, 462AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-12-29-611-001-A | Fill the Hydraulic Fluid Reservoir with a Hand Pump |
| TASK 12-12-29-611-002-A | Fill the Hydraulic Fluid Reservoir with a Hydraulic Service Cart |
| TASK 29-10-00-710-004-A | Operational Check of EDP Depressurization |
| TASK 29-10-00-864-002-A | Depressurize the Yellow Hydraulic System |
| TASK 29-13-51-000-808-A | Removal of the Solenoid Valve of the Yellow Engine Driven Pump |
| TASK 29-13-51-400-808-A | Installation of the Solenoid Valve of the Yellow Engine Driven Pump |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| TASK 29-30-00-200-001-A | Check of System Pressure Indication on the ECAM Display Unit |
| TASK 71-00-00-860-833-A | Procedure to Prevent Engine Motoring |
| TASK 71-13-00-010-802-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-802-A | Closing of the Fan Cowl Doors |
| TASK 78-30-00-040-805-A | Deactivation of the Thrust Reverser System for Ground Maintenance |
| TASK 78-30-00-440-805-A | Reactivation of the Thrust Reverser System after Ground Maintenance |
| TASK 78-36-00-010-802-A | Opening of the Thrust Reverser Cowl-Doors |
| TASK 78-36-00-410-802-A | Closing of the Thrust Reverser Cowl-Doors |
Subtask 29-13-51-860-080-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
(1) Make sure that the Yellow hydraulic system is depressurized.
(Ref. AMM TASK 29-10-00-864-002)
(2) Depressurize the reservoir of the Yellow hydraulic system.
(Ref. AMM TASK 29-14-00-614-001)
Subtask 29-13-51-941-069-A ** ON A/C NOT FOR ALL (1) Make sure that the Yellow hydraulic system is depressurized.
(Ref. AMM TASK 29-10-00-864-002)
(2) Depressurize the reservoir of the Yellow hydraulic system.
(Ref. AMM TASK 29-14-00-614-001)
B. Safety Precautions
(1) On AIR COND panel 30VU:
(a) Put WARNING NOTICE(S) in position to tell persons not to pressurize the Yellow hydraulic system on the ground service panel.
(3) On HYD section of panel 40VU:
(a) Put a WARNING NOTICE(S) in position to tell persons not to pressurize the reservoir of the Yellow hydraulic system.
(5) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).
Subtask 29-13-51-865-074-A ** ON A/C NOT FOR ALL (1) On AIR COND panel 30VU:
- Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
- Put a WARNING NOTICE(S) in position to tell persons not to operate this pushbutton switch.
(a) Put WARNING NOTICE(S) in position to tell persons not to pressurize the Yellow hydraulic system on the ground service panel.
(3) On HYD section of panel 40VU:
- Put WARNING NOTICE(S) in position to tell persons not to pressurize the Yellow hydraulic system.
(a) Put a WARNING NOTICE(S) in position to tell persons not to pressurize the reservoir of the Yellow hydraulic system.
(5) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).
C. Open, safety and tag this(these) circuit breaker(s):
Subtask 29-13-51-010-060-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/MONG | 3700GD | Q37 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/CTL | 3701GD | Q36 |
D. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
Subtask 29-13-51-040-050-A ** ON A/C NOT FOR ALL (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
E. Deactivation of the Thrust Reverser for Maintenance
Subtask 29-13-51-010-061-A ** ON A/C NOT FOR ALL WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805). F. Get Access
(1) Open the right thrust-reverser cowl-door (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR.
4. Procedure(1) Open the right thrust-reverser cowl-door (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR.
Subtask 29-13-51-130-053-A ** ON A/C NOT FOR ALL
A. Cleaning of the Engine Pump Solenoid-Valve
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Put a CONTAINER 20L (5 USGAL) below the hydraulic connections of the engine pump to collect the remaining fluid.
(4) Remove the engine pump solenoid-valve (Ref. AMM TASK 29-13-51-000-808).
(5) Flush the bore.
(a) Flush the bore of the solenoid valve (1) many times with Non Aqueous Cleaner-- Isopropyl Alcohol - (Material No.08BBD1) .
(6) Dry the bore of the solenoid valve (1) with clean BLOWING EQUIPMENT - DRY AIR.
(7) Ultrasonic cleaning
(a) Fill the CLEANING EQUIPMENT - ULTRASONIC with Non Aqueous Cleaner-- Isopropyl Alcohol - (Material No.08BBD1) to the level given in the manufacturer's handbook.
(b) Carefully put the solenoid valve into the basket, then put the basket fully into the liquid. Do not put the electrical connector into the liquid.
(c) Start the CLEANING EQUIPMENT - ULTRASONIC and let it operate for ten minutes.
(8) Dry all the solenoid valve components with the clean BLOWING EQUIPMENT - DRY AIR.
(9) Examine the components after cleaning to make sure that the valve body (3) ports C, P and R and the valve spool (2) are clean.
(10) Install the engine pump solenoid-valve (Ref. AMM TASK 29-13-51-400-808).
Subtask 29-13-51-865-075-A ** ON A/C NOT FOR ALL (1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Put a CONTAINER 20L (5 USGAL) below the hydraulic connections of the engine pump to collect the remaining fluid.
(4) Remove the engine pump solenoid-valve (Ref. AMM TASK 29-13-51-000-808).
(5) Flush the bore.
(a) Flush the bore of the solenoid valve (1) many times with Non Aqueous Cleaner-- Isopropyl Alcohol - (Material No.08BBD1) .
(6) Dry the bore of the solenoid valve (1) with clean BLOWING EQUIPMENT - DRY AIR.
(7) Ultrasonic cleaning
(a) Fill the CLEANING EQUIPMENT - ULTRASONIC with Non Aqueous Cleaner-- Isopropyl Alcohol - (Material No.08BBD1) to the level given in the manufacturer's handbook.
(b) Carefully put the solenoid valve into the basket, then put the basket fully into the liquid. Do not put the electrical connector into the liquid.
(c) Start the CLEANING EQUIPMENT - ULTRASONIC and let it operate for ten minutes.
(8) Dry all the solenoid valve components with the clean BLOWING EQUIPMENT - DRY AIR.
(9) Examine the components after cleaning to make sure that the valve body (3) ports C, P and R and the valve spool (2) are clean.
(10) Install the engine pump solenoid-valve (Ref. AMM TASK 29-13-51-400-808).
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 29-13-51-710-067-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/MONG | 3700GD | Q37 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/CTL | 3701GD | Q36 |
C. Test
(1) Do a check of the reservoir fluid level (Ref. AMM TASK 29-30-00-200-001) and fill the reservoir, if necessary (Ref. AMM TASK 12-12-29-611-001) or (Ref. AMM TASK 12-12-29-611-002).
(2) Do the operational test of the engine pump depressurization (Ref. AMM TASK 29-10-00-710-004).
(a) Make sure that there is no leak from the solenoid valve interface.
(3) Do a check of the reservoir fluid level again (Ref. AMM TASK 29-30-00-200-001) and fill the reservoir, if necessary (Ref. AMM TASK 12-12-29-611-001) or (Ref. AMM TASK 12-12-29-611-002).
5. Close-up(1) Do a check of the reservoir fluid level (Ref. AMM TASK 29-30-00-200-001) and fill the reservoir, if necessary (Ref. AMM TASK 12-12-29-611-001) or (Ref. AMM TASK 12-12-29-611-002).
(2) Do the operational test of the engine pump depressurization (Ref. AMM TASK 29-10-00-710-004).
(a) Make sure that there is no leak from the solenoid valve interface.
(3) Do a check of the reservoir fluid level again (Ref. AMM TASK 29-30-00-200-001) and fill the reservoir, if necessary (Ref. AMM TASK 12-12-29-611-001) or (Ref. AMM TASK 12-12-29-611-002).
Subtask 29-13-51-410-061-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Remove the container.
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Remove the WARNING NOTICE(S).
(4) Close the right thrust-reverser cowl-door (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR
Subtask 29-13-51-440-050-A ** ON A/C NOT FOR ALL (1) Remove the container.
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Remove the WARNING NOTICE(S).
(4) Close the right thrust-reverser cowl-door (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR
B. Do the reactivation of the thrust reverser system after maintenance (Ref. AMM TASK 78-30-00-440-805).
Subtask 29-13-51-410-062-A ** ON A/C NOT FOR ALL
Engine Pump Solenoid-Valve