Installation of the Switch Manifold of the Blue Electric Pump

TASK 29-12-36-400-002-A
Installation of the Switch Manifold of the Blue Electric Pump

FIN: 2380GM ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	CAP - BLANKING
No specific	1	CONTAINER 5 L (1.32 USGAL)
No specific	1	PLUG - BLANKING
No specific	1	WARNING NOTICE(S)
No specific	Torque wrench: range to between 3.470 and 3.186 m.daN (25.59 and 23.50 lbf.ft )
No specific	Torque wrench: range to between 5.9 and 5.4 m.daN (43.51 and 39.82 lbf.ft )
No specific	Torque wrench: range to between 8.31 and 7.5 m.daN (61.28 and 55.31 lbf.ft )

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.02ABA1)	Phosphate Ester Hydraulic Fluid-General Power - -
(Material No.14QFB1)	Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
195BB

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
4	O-RING	AIPC 29-12-03-12-070
4	O-RING	AIPC 29-12-83-04-170

E. Referenced Information

REFERENCE	DESIGNATION
TASK 12-12-29-611-001-A	Fill the Hydraulic Fluid Reservoir with a Hand Pump
TASK 12-12-29-611-002-A	Fill the Hydraulic Fluid Reservoir with a Hydraulic Service Cart
TASK 29-00-00-864-001-A	Put the Related Hydraulic System in the Depressurized Configuration before Maintenance Action
TASK 29-00-00-910-002-A	Safety Procedures of the Hydraulic System
TASK 29-10-00-863-003-A	Pressurize the Blue Hydraulic System with a Hydraulic Ground Power-Cart
TASK 29-10-00-863-003-A-01	Pressurize the Blue Hydraulic System with the Blue Electric Pump
TASK 29-10-00-864-003-A	Depressurize the Blue Hydraulic System
TASK 29-14-00-614-001-A	Depressurization of the Hydraulic Reservoirs
TASK 29-14-00-614-002-A	Pressurization of the Hydraulic Reservoirs through the Ground Connector
TASK 29-14-00-614-002-A-01	Pressurization of the Hydraulic Reservoirs with the Auxiliary Power Unit (APU)
Switch Manifold (2380GM) of the Blue Electric Pump - Location and Detail

3. Job Set-up
Subtask 29-12-36-860-053-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration

WARNING: OBEY THE HYDRAULIC SAFETY PROCEDURES.

(1) Obey the hydraulic safety procedures (Ref. AMM TASK 29-00-00-910-002).
(2) Make sure that the Blue hydraulic system is depressurized and put it in the maintenance configuration.
(Ref. AMM TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is depressurized.
(Ref. AMM TASK 29-14-00-614-001).
(4) Make sure that the access door 195BB is open.
(5) Make sure that the CONTAINER 5 L (1.32 USGAL) is in position below the HP manifold.
(6) Make sure that the WARNING NOTICE(S) is in position to tell persons not to pressurize the Blue hydraulic system:

In the cockpit on the hydraulic section 40VU of the overhead panel
On the ground service panel of the Blue hydraulic system.

Subtask 29-12-36-865-054-A ** ON A/C NOT FOR ALL

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	HYD/HYD PWR/B WARN/& CTL	2702GJ	C12
123VU	B HYD/ELEC PUMP	2701GJ	AB09

4. Procedure
Subtask 29-12-36-420-051-A ** ON A/C NOT FOR ALL

A. Installation of the Switch Manifold

WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.

CAUTION: USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU DO NOT USE THE SECOND WRENCH, THERE IS A RISK THAT YOU WILL LOOSEN OR TIGHTEN THE UNION TOO MUCH.

CAUTION: YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS LUBRICANT.

(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Make sure that the hydraulic line end-fittings are serviceable.
(4) Remove the PLUG - BLANKING from the line ends.
(5) Engage the switch manifold (3) on the HP manifold (7) and hand tighten the end fitting (8).
(6) Apply the Phosphate Ester Hydraulic Fluid-General Power - - (Material No.02ABA1) to the end fittings (2) and (9).
(7) Engage the pipes (1) and (10) to the switch manifold (3).
(8) Hold the switch manifold (3) in position.
(9) TORQUE the end fittings (2) and (9) to between 5.9 and 5.4 m.daN (43.51 and 39.82 lbf.ft )

.
(10) Hold the switch manifold (3) in position.
(11) TORQUE the end fitting (8) to between 8.31 and 7.5 m.daN (61.28 and 55.31 lbf.ft )

.
(12) Lubricate the new AIPC 29-12-03-12-070 O-RING (4) or AIPC 29-12-83-04-170 O-RING (4) with the Phosphate Ester Hydraulic Fluid-General Power - - (Material No.02ABA1) .
(13) Put the O-ring (4) in position on the pressure switch (5).
(14) Install the pressure switch (5) on the switch manifold (3).
(15) TORQUE the pressure switch (5) to between 3.470 and 3.186 m.daN (25.59 and 23.50 lbf.ft )

.
(16) Safety the pressure switch (5) with the lockwire 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
(17) Remove the CAP - BLANKING from the electrical connector (6).
(18) Make sure that the electrical connector is clean and in the correct condition.
(19) Install the electrical connector (6) on the pressure switch (5).

Subtask 29-12-36-865-055-A ** ON A/C NOT FOR ALL

B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	HYD/HYD PWR/B WARN/& CTL	2702GJ	C12
123VU	B HYD/ELEC PUMP	2701GJ	AB09

Subtask 29-12-36-790-051-A ** ON A/C NOT FOR ALL

C. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. AMM TASK 29-14-00-614-002).
(2) Make sure that the level of fluid in the reservoir of the Blue hydraulic system is correct. Add fluid as necessary (Ref. AMM TASK 12-12-29-611-001) or (Ref. AMM TASK 12-12-29-611-002).
(3) Pressurize the Blue hydraulic system (Ref. AMM TASK 29-10-00-863-003).
(4) Examine the connections of the switch manifold (3) and make sure that there are no leaks.
(5) Depressurize the Blue hydraulic system (Ref. AMM TASK 29-10-00-864-003).

5. Close-up
Subtask 29-12-36-942-051-A ** ON A/C NOT FOR ALL

A. Put the aircraft back to the serviceable condition
(1) Remove the container.
(2) Remove the WARNING NOTICE(S).

Subtask 29-12-36-410-051-A ** ON A/C NOT FOR ALL

B. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the access door 195BB.

[Rev.10 from 2021] 2026.04.01 00:19:14 UTC