Installation of the Priority Valve of the Green Hydraulic System
TASK 29-11-33-400-001-A
Installation of the Priority Valve of the Green Hydraulic System
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 29-11-33-860-051-A
Subtask 29-11-33-560-050-A
Subtask 29-11-33-860-052-A
[Rev.10 from 2021]
2026.04.01 00:14:51 UTC
Installation of the Priority Valve of the Green Hydraulic System
WARNING:
MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.02ABA1) | Phosphate Ester Hydraulic Fluid-General Power - - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 147 | MAIN GEAR WELL AND HYDRAULIC COMPARTMENT |
| 148 | MAIN GEAR WELL AND HYDRAULIC COMPARTMENT |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 8 | O-RINGS | AIPC 29-11-15-02-030 |
| 4 | BACK-UP RINGS | AIPC 29-11-15-02-040 |
| 6 | SQUARE-SECTION SEALS | AIPC 29-11-15-02-050 |
| 7 | BACK-UP RINGS | AIPC 29-11-15-02-060 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-12-29-611-001-A | Fill the Hydraulic Fluid Reservoir with a Hand Pump |
| TASK 20-23-21-911-001-A | Removal/Installation of the Bobbins from their Housings and Installation of O-rings, Square Seals, and Back-up Rings on the Bobbins |
| TASK 29-00-00-864-001-A | Put the Related Hydraulic System in the Depressurized Configuration before Maintenance Action |
| TASK 29-00-00-910-002-A | Safety Procedures of the Hydraulic System |
| TASK 29-10-00-863-001-A | Pressurize the Green Hydraulic System with a Hydraulic Ground Power-Cart |
| TASK 29-10-00-864-001-A | Depressurize the Green Hydraulic System |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| TASK 29-14-00-614-002-A | Pressurization of the Hydraulic Reservoirs through the Ground Connector |
| TASK 29-14-00-614-002-A-01 | Pressurization of the Hydraulic Reservoirs with the Auxiliary Power Unit (APU) |
| TASK 29-23-00-860-001-A | Disconnection of the Isolation Coupling of the Power Transfer Unit (PTU) |
| TASK 29-23-00-860-002-A | Connection of the Isolation Coupling of the Power Transfer Unit (PTU) |
| TASK 29-23-00-863-001-A | Pressurize the Green Hydraulic System from the Yellow Hydraulic System through the PTU with the Electric Pump |
| TASK 29-23-00-864-001-A | Depressurize the Green and Yellow Hydraulic Systems after Operation of the PTU |
| TASK 32-12-00-010-001-A | Open the Main Gear Doors for Access |
| TASK 32-12-00-410-001-A | Close the Main Gear Doors after Access |
Subtask 29-11-33-860-051-A
A. Aircraft Maintenance Configuration
(2) Make sure that the WARNING NOTICE(S) are in in position to tell persons not to pressurize the Green hydraulic system:
(Ref. AMM TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is depressurized (Ref. AMM TASK 29-14-00-614-001).
(5) Make sure that the main doors of the main gear are open (Ref. AMM TASK 32-12-00-010-001).
(6) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
(7) Make sure that a CONTAINER 2 L (0.53 USGAL) is in position below the HP manifold of the Green hydraulic system.
(8) Make sure that the isolation coupling of the power transfer unit (PTU) is disconnected (Ref. AMM TASK 29-23-00-860-001).
Subtask 29-11-33-865-051-A WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
(1) Obey the hydraulic safety procedures (Ref. AMM TASK 29-00-00-910-002). (2) Make sure that the WARNING NOTICE(S) are in in position to tell persons not to pressurize the Green hydraulic system:
- In the cockpit on the overhead panel
- On the ground service panel of the Green hydraulic system.
(Ref. AMM TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is depressurized (Ref. AMM TASK 29-14-00-614-001).
(5) Make sure that the main doors of the main gear are open (Ref. AMM TASK 32-12-00-010-001).
(6) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
(7) Make sure that a CONTAINER 2 L (0.53 USGAL) is in position below the HP manifold of the Green hydraulic system.
(8) Make sure that the isolation coupling of the power transfer unit (PTU) is disconnected (Ref. AMM TASK 29-23-00-860-001).
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | HYDRAULIC/G HYD/PUMP ENG1/CTL | 1701GK | H12 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/G HYD/PUMP ENG1/CTL | 1701GK | R35 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/G HYD/PUMP ENG1/MONG | 1702GK | R34 |
| ** ON A/C ALL | |||
| 121VU | HYDRAULIC/LOW/LVL/IND | 1832GQ | N32 |
| 121VU | HYDRAULIC/HYD/QTY/IND | 1831GQ | P35 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/G HYD/PUMP ENG1/MONG | 1702GK | R33 |
Subtask 29-11-33-560-050-A
A. Preparation for Installation
(1) Remove the blanking plugs from the priority valve (1).
(2) Apply Phosphate Ester Hydraulic Fluid-General Power - - (Material No.02ABA1) to the new:
(4) Put the AIPC 29-11-15-02-050 SQUARE-SECTION SEALS (6) in position on the sides of the bobbins (5) without the identification grooves (equipment side).
(5) Put the AIPC 29-11-15-02-040 BACK-UP RINGS (4) in position on the sides of the bobbins (5) with the identification grooves (manifold side).
(6) Put the AIPC 29-11-15-02-030 O-RINGS (8) in position on the sides of the bobbins (5) with the identification grooves (manifold side).
(7) Install the bobbins (5) with the identification grooves in the ports of the manifold (Ref. AMM TASK 20-23-21-911-001).
Subtask 29-11-33-420-050-A (1) Remove the blanking plugs from the priority valve (1).
(2) Apply Phosphate Ester Hydraulic Fluid-General Power - - (Material No.02ABA1) to the new:
- Back-up rings (4) and (7)
- Square-section seals (6) and
- O-rings (8).
(4) Put the AIPC 29-11-15-02-050 SQUARE-SECTION SEALS (6) in position on the sides of the bobbins (5) without the identification grooves (equipment side).
(5) Put the AIPC 29-11-15-02-040 BACK-UP RINGS (4) in position on the sides of the bobbins (5) with the identification grooves (manifold side).
(6) Put the AIPC 29-11-15-02-030 O-RINGS (8) in position on the sides of the bobbins (5) with the identification grooves (manifold side).
(7) Install the bobbins (5) with the identification grooves in the ports of the manifold (Ref. AMM TASK 20-23-21-911-001).
B. Installation of the Priority Valve
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Install the priority valve (1) on the manifold.
(4) Install the bolts (2) and the washers (3).
(5) TORQUE the bolts (2) to between 0.9 and 0.8 m.daN (79.65 and 70.80 lbf.in )
.
Subtask 29-11-33-790-050-A (1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Install the priority valve (1) on the manifold.
(4) Install the bolts (2) and the washers (3).
(5) TORQUE the bolts (2) to between 0.9 and 0.8 m.daN (79.65 and 70.80 lbf.in )
. C. Test
(1) Pressurize the reservoir of the Green hydraulic system (Ref. AMM TASK 29-14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Green hydraulic system is correct. Add fluid as necessary (Ref. AMM TASK 12-12-29-611-001).
(3) Pressurize the Green hydraulic system (Ref. AMM TASK 29-10-00-863-001) or (Ref. AMM TASK 29-23-00-863-001).
(4) Examine the connection of the priority valve (1) and make sure that there are no leaks.
(5) Depressurize the Green hydraulic system (Ref. AMM TASK 29-10-00-864-001) or (Ref. AMM TASK 29-23-00-864-001).
5. Close-up(1) Pressurize the reservoir of the Green hydraulic system (Ref. AMM TASK 29-14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Green hydraulic system is correct. Add fluid as necessary (Ref. AMM TASK 12-12-29-611-001).
(3) Pressurize the Green hydraulic system (Ref. AMM TASK 29-10-00-863-001) or (Ref. AMM TASK 29-23-00-863-001).
(4) Examine the connection of the priority valve (1) and make sure that there are no leaks.
(5) Depressurize the Green hydraulic system (Ref. AMM TASK 29-10-00-864-001) or (Ref. AMM TASK 29-23-00-864-001).
Subtask 29-11-33-860-052-A
A. Put the aircraft back to the serviceable condition.
(1) Connect the isolation coupling of the power transfer unit (PTU) (Ref. AMM TASK 29-23-00-860-002).
(2) Remove the container.
(3) Make sure that the work area is clean and clear of tools and other items.
(4) Remove the warning notices from the cockpit and the ground service panel.
(5) Close the main doors of the main gear (Ref. AMM TASK 32-12-00-410-001).
Subtask 29-11-33-865-052-A (1) Connect the isolation coupling of the power transfer unit (PTU) (Ref. AMM TASK 29-23-00-860-002).
(2) Remove the container.
(3) Make sure that the work area is clean and clear of tools and other items.
(4) Remove the warning notices from the cockpit and the ground service panel.
(5) Close the main doors of the main gear (Ref. AMM TASK 32-12-00-410-001).
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | HYDRAULIC/G HYD/PUMP ENG1/CTL | 1701GK | H12 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/G HYD/PUMP ENG1/CTL | 1701GK | R35 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/G HYD/PUMP ENG1/MONG | 1702GK | R34 |
| ** ON A/C ALL | |||
| 121VU | HYDRAULIC/LOW/LVL/IND | 1832GQ | N32 |
| 121VU | HYDRAULIC/HYD/QTY/IND | 1831GQ | P35 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | HYDRAULIC/G HYD/PUMP ENG1/MONG | 1702GK | R33 |
Priority Valve on PTU Manifold with P/N series D29070172