Installation of the Air Inlet Check-Valve
TASK 28-28-37-400-003-A
Installation of the Air Inlet Check-Valve
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 28-28-37-860-061-C ** ON A/C NOT FOR ALL
Subtask 28-28-37-420-055-B ** ON A/C NOT FOR ALL
Subtask 28-28-37-410-055-C ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.02 06:17:57 UTC
Installation of the Air Inlet Check-Valve
WARNING:
OBEY THE FUEL SAFETY PROCEDURES.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | Torque wrench: range to between 43 and 39 m.N (31.71 and 28.76 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in ) ![]() |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03FAB1) | Mineral Oil base Grease-- Vaseline or Petrolatum - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 150 | AFT CARGO COMPARTMENT FWD PRESS BULKHEAD TO AFT BULKHEAD OF AFT CARGO COMPARTMENT |
| 826 |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 2 | O-RING | AIPC 28-12-84-12-040 |
| 3 | O-RING | AIPC 28-12-84-12-040 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 20-28-00-912-802-A | Electrical Bonding - General Maintenance Procedure |
| TASK 24-42-00-861-001-A | Energize the Ground Service Network from the External Power |
| TASK 24-42-00-862-001-A | De-energize the Ground Service Network Supplied from the External Power |
| TASK 28-00-00-910-001-A | Fuel Safety Procedures |
| TASK 28-11-27-000-003-A | Removal of the Additional Center Tank No.2 (ACT AFT2) |
| TASK 28-11-27-400-003-A | Installation of the Additional Center Tank No.2 (ACT AFT2) |
| TASK 28-28-00-720-006-A | Functional Test of the Check Valves of the ACT |
| TASK 52-30-00-860-001-A | Open the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-30-00-860-002-A | Close the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
Subtask 28-28-37-860-061-C ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
(1) Obey the fuel safety procedures (Ref. AMM TASK 28-00-00-910-001).
(2) Make sure that the ground service network is energized
(Ref. AMM TASK 24-42-00-861-001).
(3) Make sure that the WARNING NOTICE(S) are on control panels that follow, to tell persons not to operate the refuel/defuel system:
(5) Make sure that the ACCESS PLATFORM 2M (6 FT) is below aft cargo-compartment door 826.
(6) Make sure that CARGO COMPT LIGHT switch 8LU is in the ON position.
(7) Make sure that the ACT AFT2 is removed (Ref. AMM TASK 28-11-27-000-003).
Subtask 28-28-37-865-061-A ** ON A/C NOT FOR ALL (1) Obey the fuel safety procedures (Ref. AMM TASK 28-00-00-910-001).
(2) Make sure that the ground service network is energized
(Ref. AMM TASK 24-42-00-861-001).
(3) Make sure that the WARNING NOTICE(S) are on control panels that follow, to tell persons not to operate the refuel/defuel system:
- Refuel/defuel control panels 800VU and 801VU
- Fuel control panel 40VU
- Additional Center Tank (ACT) control panel 28VU.
(5) Make sure that the ACCESS PLATFORM 2M (6 FT) is below aft cargo-compartment door 826.
(6) Make sure that CARGO COMPT LIGHT switch 8LU is in the ON position.
(7) Make sure that the ACT AFT2 is removed (Ref. AMM TASK 28-11-27-000-003).
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | FUEL/ACT AIR SOV/MAN/SPLY | 64QH | J20 |
| 121VU | FUEL/ACT AIR SOV/AUTO/SPLY | 63QH | J19 |
| 121VU | FUEL/ACT XFR VLV/MOT2 | 66QH | J18 |
| 121VU | FUEL/ACT XFR VLV/MOT1 | 65QH | J17 |
| 121VU | FUEL/INLET VLV MOT2 AUTO SP AFT 2 | 44QH2 | K16 |
| 121VU | FUEL/INLET VLV MOT2 AUTO SP AFT 1 | 44QH1 | K15 |
| 121VU | FUEL/INLET VLV/MOT1/AFT 2 | 84QH | L29 |
| 121VU | FUEL/INLET VLV/MOT1/MAN SPLY/AFT 1 | 46QH | L28 |
| 121VU | FUEL/HI/LVL/SPLY | 1QJ | L24 |
| 121VU | FUEL/RFL/DFL/SPLY | 2QU | L23 |
| 121VU | FUEL/RFL/DFL/XFR/DEFUEL/VALVE | 1QU | L22 |
| 121VU | FUEL/ACT VENT VLV/MAN/SPLY | 62QH | L21 |
| 121VU | FUEL/ACT VENT VLV/AUTO/SPLY | 61QH | L20 |
| 121VU | FUEL/INLET VLV MAN CTL SPLY AFT 2 | 81QH | L16 |
| 121VU | FUEL/INLET VLV MAN CTL SPLY AFT 1 | 45QH | L15 |
| 121VU | FUEL/ACT/FUEL PUMP/SPLY | 25QH | Q29 |
Subtask 28-28-37-420-055-B ** ON A/C NOT FOR ALL
A. Installation of the Check Valve
(1) Remove the PLUG-BLANKING from each disconnected line end.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply a thin layer of Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the new AIPC 28-12-84-12-040 O-RING (2) and new AIPC 28-12-84-12-040 O-RING (3).
(5) Put the O-rings (2) and (3) in position on the check valve (4).
(6) Prepare equipment for electrical bonding (Ref. AMM TASK 20-28-00-912-802).
(7) Install the check valve (4) in the receptacle (1):
(a) Make sure that the O-rings (2) and (3) stay in the grooves of the check valve (4) while the check valve (4) is installed in the receptacle (1).
(8) Install the washers (5) and (10) and the bolts (6) and (9) on the check valve (4).
(9) Apply surface protection on the bonding bolt (9) (Ref. AMM TASK 20-28-00-912-802).
(10) TORQUE the bolts (6) and (9) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
.
(12) TORQUE the union nut (8) to between 43 and 39 m.N (31.71 and 28.76 lbf.ft )
.
Subtask 28-28-37-865-062-A ** ON A/C NOT FOR ALL (1) Remove the PLUG-BLANKING from each disconnected line end.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply a thin layer of Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the new AIPC 28-12-84-12-040 O-RING (2) and new AIPC 28-12-84-12-040 O-RING (3).
(5) Put the O-rings (2) and (3) in position on the check valve (4).
(6) Prepare equipment for electrical bonding (Ref. AMM TASK 20-28-00-912-802).
(7) Install the check valve (4) in the receptacle (1):
(a) Make sure that the O-rings (2) and (3) stay in the grooves of the check valve (4) while the check valve (4) is installed in the receptacle (1).
(8) Install the washers (5) and (10) and the bolts (6) and (9) on the check valve (4).
(9) Apply surface protection on the bonding bolt (9) (Ref. AMM TASK 20-28-00-912-802).
(10) TORQUE the bolts (6) and (9) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
.CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT EQUIPMENT FROM FLEXIBLE HOSES AND RIGID TUBING.
IF YOU DO NOT USE THE SECOND WRENCH, THERE IS A RISK THAT YOU WILL CAUSE DAMAGE TO THE HOSES AND TUBES.
CAUTION:
MAKE SURE THAT THE FLEXIBLE HOSES ARE NOT TWISTED OR PULLED TIGHT. IF THE HOSES ARE TWISTED OR PULLED TIGHT, THE CONNECTIONS WILL BREAK AND CAUSE A LEAK.
(11) Install the hose (7) on the check valve (4) and install the union nut (8). (12) TORQUE the union nut (8) to between 43 and 39 m.N (31.71 and 28.76 lbf.ft )
.B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 28-28-37-720-052-A ** ON A/C NOT FOR ALL 5. Close-up| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 121VU | FUEL/ACT AIR SOV/MAN/SPLY | 64QH | J20 |
| 121VU | FUEL/ACT AIR SOV/AUTO/SPLY | 63QH | J19 |
| 121VU | FUEL/ACT XFR VLV/MOT2 | 66QH | J18 |
| 121VU | FUEL/ACT XFR VLV/MOT1 | 65QH | J17 |
| 121VU | FUEL/INLET VLV MOT2 AUTO SP AFT 2 | 44QH2 | K16 |
| 121VU | FUEL/INLET VLV MOT2 AUTO SP AFT 1 | 44QH1 | K15 |
| 121VU | FUEL/INLET VLV/MOT1/AFT 2 | 84QH | L29 |
| 121VU | FUEL/INLET VLV/MOT1/MAN SPLY/AFT 1 | 46QH | L28 |
| 121VU | FUEL/HI/LVL/SPLY | 1QJ | L24 |
| 121VU | FUEL/RFL/DFL/SPLY | 2QU | L23 |
| 121VU | FUEL/RFL/DFL/XFR/DEFUEL/VALVE | 1QU | L22 |
| 121VU | FUEL/ACT VENT VLV/MAN/SPLY | 62QH | L21 |
| 121VU | FUEL/ACT VENT VLV/AUTO/SPLY | 61QH | L20 |
| 121VU | FUEL/INLET VLV MAN CTL SPLY AFT 2 | 81QH | L16 |
| 121VU | FUEL/INLET VLV MAN CTL SPLY AFT 1 | 45QH | L15 |
| 121VU | FUEL/ACT/FUEL PUMP/SPLY | 25QH | Q29 |
Subtask 28-28-37-410-055-C ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) In the aft cargo-compartment, install the ACT AFT2 (Ref. AMM TASK 28-11-27-400-003).
(3) Set CARGO COMPT LIGHT switch 8LU to the OFF position.
(4) Remove the access platform(s).
(5) Close aft cargo-compartment door 826 (Ref. AMM TASK 52-30-00-860-002).
Subtask 28-28-37-860-062-B ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) In the aft cargo-compartment, install the ACT AFT2 (Ref. AMM TASK 28-11-27-400-003).
(3) Set CARGO COMPT LIGHT switch 8LU to the OFF position.
(4) Remove the access platform(s).
(5) Close aft cargo-compartment door 826 (Ref. AMM TASK 52-30-00-860-002).
B. Put the aircraft back to the serviceable condition.
(1) On refuel/defuel control panels 800VU and 801VU, on fuel control panel 40VU and on ACT fuel control panel 28VU:
(a) Remove the WARNING NOTICE(S).
(2) De-energize the ground service network
(Ref. AMM TASK 24-42-00-862-001).
(1) On refuel/defuel control panels 800VU and 801VU, on fuel control panel 40VU and on ACT fuel control panel 28VU:
(a) Remove the WARNING NOTICE(S).
(2) De-energize the ground service network
(Ref. AMM TASK 24-42-00-862-001).
Air Inlet Check Valve