Installation of the Crossfeed Valve Actuator

TASK 28-23-51-400-001-A
Installation of the Crossfeed Valve Actuator

WARNING: OBEY THE FUEL SAFETY PROCEDURES.

ZONE: 734
ZONE: 744
FIN: 5QE

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 2M (6 FT)
No specific	AR	CAP - BLANKING
No specific	1	WARNING NOTICE(S)
No specific	Torque wrench: range to between 0.143 and 0.117 m.daN (12.65 and 10.35 lbf.in )

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.03KGB1)	Fluorosilicone base Grease-- PTFE Thickened High Temp. -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
734	MAIN DOOR
744	MAIN DOOR

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
5	O-RING	AIPC 28-23-03-01-130
5	O-RING	AIPC 28-23-83-01-150

E. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02	Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 24-41-00-862-002-A	De-energize the Aircraft Electrical Circuits Supplied from the External Power
TASK 24-41-00-862-002-A-01	De-energize the Aircraft Electrical Circuits Supplied from the APU
TASK 24-41-00-862-002-A-02	De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
TASK 28-00-00-200-002-A	Dimensional Inspection of the Dowel (Anti-Rotation) on Twin Motor Actuators
TASK 28-00-00-910-001-A	Fuel Safety Procedures
TASK 31-60-00-860-001-A	EIS Start Procedure
TASK 31-60-00-860-002-A	EIS Stop Procedure
TASK 32-12-00-010-001-A	Open the Main Gear Doors for Access
TASK 32-12-00-410-001-A	Close the Main Gear Doors after Access
Crossfeed Valve Actuator

3. Job Set-up
Subtask 28-23-51-860-053-A

A. Aircraft Maintenance Configuration
(1) When you do maintenance work on the fuel system you must obey the fuel safety procedures (Ref. AMM TASK 28-00-00-910-001).
(2) On the APU section of the overhead panel 25VU, make sure that the APU MASTER SW is in the off position (the ON legend is off).
(3) On the FUEL overhead panel 40VU, make sure that all L TK PUMPS and R TK PUMPS pushbutton switches are released (the OFF legends are on).
(4) Make sure that the WARNING NOTICE(S) is in position:

on the overhead panel 25VU, to tell persons not to operate the APU MASTER SW,
on the FUEL panel 40VU, to tell persons not to operate the fuel system,
on the APU FIRE panel 20VU, to tell persons not to operate the fire extinguishing system.

(5) Make sure that the left MLG door is open (Ref. AMM TASK 32-12-00-010-001).
(6) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the MLG door.

Subtask 28-23-51-865-051-A

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C ALL
49VU	FUEL/X FEED/VALVE/MOT1	2QE	A12
121VU	FUEL/X FEED/VALVE/MOT2	1QE	M24

4. Procedure
Subtask 28-23-51-210-051-A

A. Preparation for Installation
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Before you install an actuator with part number (HTE190001, HTE190001-1, HTE190001-2 or HTE1900026), you must do the dimensional inspection of the dowel (anti-rotation) on twin motor actuators (Ref. AMM TASK 28-00-00-200-002).

CAUTION: DO NOT TRY TO TURN THE DRIVE OF THE ACTUATOR BECAUSE YOU WILL CAUSE DAMAGE.

(4) Make sure that the crossfeed valve actuator (3) is in this configuration:

The drive key (7) in the vertical (valve open) position
The see-feel indicator (1) in the horizontal (valve open) position.

(5) Make sure that the drive spindle (8) of the crossfeed valve is in this configuration:

The drive spindle (8) in the vertical (valve open) position.

(6) Make sure that the crossfeed valve actuator (3) and the drive spindle (8) stay in the correct configuration.
(7) Put a new AIPC 28-23-03-01-130 O-RING (5) or AIPC 28-23-83-01-150 O-RING (5) with a thin layer of Fluorosilicone base Grease-- PTFE Thickened High Temp. - (Material No.03KGB1) on the mounting flange (6).

Subtask 28-23-51-420-053-A

B. Installation of the Crossfeed Valve Actuator (5QE)

CAUTION: MAKE SURE THAT YOU CORRECTLY ALIGN THE POSITIONS OF THE ROLL PIN ON THE DRIVE SPINDLE AND THE PIN HOLE IN THE ACTUATOR. IF NOT, THE ACTUATOR WILL NOT OPERATE THE VALVE CORRECTLY AND CAN CAUSE FUEL LEAKAGE.

CAUTION: DO NOT TRY TO TURN THE DRIVE OF THE ACTUATOR BECAUSE YOU WILL CAUSE DAMAGE.

(1) Remove the CAP - BLANKING from the mounting flange (6) and the crossfeed valve actuator (3).
(2) Carefully install the crossfeed valve actuator (3) on the mounting flange (6):
(a) Make sure that the mating surfaces of the crossfeed valve actuator (3) and the drive assembly touch fully with:

The drive key of the actuator spindle that engages with the spindle of the drive assembly
The roll pin in the drive assembly that engages with the location hole in the actuator
The dowel in the flange of the actuator that engages with the slot of the drive assembly.

(3) Install the V-clamp (4) on the crossfeed valve actuator (3).
(4) TORQUE the screw of the V-clamp (4) to between 0.143 and 0.117 m.daN (12.65 and 10.35 lbf.in )

.
(5) Remove the CAP-BLANKING from each electrical connector and receptacle.
(6) Make sure that all the electrical connections are clean and in the correct condition.

CAUTION: MAKE SURE THAT THE ELECTRICAL CONNECTOR IS CLEAN BEFORE YOU DISCONNECT/CONNECT IT. CONTAMINATION OF THE ELECTRICAL CONNECTOR CAN CAUSE INCORRECT FIRE DETECTION.

(7) Connect the electrical connectors (2) to the crossfeed valve actuator (3).

Subtask 28-23-51-865-055-A

C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C ALL
49VU	FUEL/X FEED/VALVE/MOT1	2QE	A12
121VU	FUEL/X FEED/VALVE/MOT2	1QE	M24

5. Close-up
Subtask 28-23-51-860-052-A

A. Aircraft Maintenance Configuration
(1) Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002).
(2) Do the EIS start procedure (upper ECAM DU and lower ECAM DU only)
(Ref. AMM TASK 31-60-00-860-001).

Subtask 28-23-51-710-051-A

B. Test(s)
(1) In the test that follows, on each operation of the crossfeed valve:

Make sure that the actuator stops each time when the crossfeed valve moves to the end of its travel.
Make sure that the see/feel indicator operates smoothly, from the valve open (valve closed) position to the valve closed (valve open) position.
Make sure that the see/feel indicator marks are accurately aligned in the valve open position.
Make sure that the see/feel indicator marks are at 90 deg (90 deg) to each other in the valve closed position.

(2) Do the test as follows:

ACTION	RESULT
1.On circuit-breaker panel 121VU: Open circuit breaker 1QE (MOT2).
2.On overhead FUEL-panel 40VU: Push the X FEED pushbutton switch (4QE).	On overhead FUEL-panel 40VU: The ON (white) and the OPEN (green) legends of the X FEED pushbutton switch comes on when the valve is open.
	On the ECAM lower Display Unit (DU): The crossfeed valve symbol is shown open (in-line).
	In the zone 142/FR42, on the crossfeed valve actuator: The see/feel indicator shows that the valve is open.
CAUTION: BEFORE YOU CLOSE THE CROSSFEED VALVE, MAKE SURE THAT THE FUEL PUMP(S) IS(ARE) OFF. THIS WILL PREVENT DAMAGE TO THE CROSSFEED VALVE. 3.On overhead FUEL-panel 40VU: Release the X FEED pushbutton switch (4QE).	On overhead FUEL-panel 40VU: The ON and the OPEN legends go off when the valve is closed.
	On the ECAM lower DU: The crossfeed valve symbol is shown closed (cross-line).
	In the zone 142/FR42, on the crossfeed valve actuator: The see/feel indicator shows that the valve is closed.
4.On circuit-breaker panel 49VU: Open circuit breaker 2QE (MOT1).
5.On circuit-breaker panel 121VU: Close circuit breaker 1QE (MOT2).
6.On the overhead FUEL-panel 40VU: Push the X FEED pushbutton switch (4QE).	On overhead FUEL-panel 40VU: The ON (white) legend in the X FEED pushbutton switch comes on when the valve is open. NOTE: The OPEN legend does not come on.
	On the ECAM lower DU: The crossfeed valve symbol is shown open (in-line).
	In the zone 142/FR42, on the crossfeed valve actuator: The see/feel indicator shows that the valve is open.
CAUTION: BEFORE YOU CLOSE THE CROSSFEED VALVE, MAKE SURE THAT THE FUEL PUMP(S) IS(ARE) OFF. THIS WILL PREVENT DAMAGE TO THE CROSSFEED VALVE. 7.On overhead FUEL-panel 40VU: Release the X FEED pushbutton switch (4QE).	On overhead FUEL-panel 40VU: The ON legend goes off when the valve is closed.
	On the ECAM lower DU: The crossfeed valve symbol is shown closed (cross-line).
	In the zone 142/FR42, on the crossfeed valve actuator: The see/feel indicator shows that the valve is closed.
8.On circuit-breaker panel 49VU: Close circuit breaker 2QE (MOT1).

Subtask 28-23-51-860-051-A

C. Put the aircraft back to its initial configuration.
(1) Do the EIS stop procedure
(Ref. AMM TASK 31-60-00-860-002).
(2) De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).

Subtask 28-23-51-410-052-A

D. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the LH MLG door (Ref. AMM TASK 32-12-00-410-001).
(3) Remove the access platform(s).
(4) Remove the WARNING NOTICE(S).

[Rev.10 from 2021] 2026.04.02 06:17:33 UTC