Installation of the Filter

TASK 27-64-51-400-003-A
Installation of the Filter

WARNING: MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING NOTICES ARE IN POSITION.

WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

WARNING: YOU MUST PUT ON AND ATTACH A SAFETY HARNESS BEFORE YOU START WORK:

ON THE THS OR IN THE REAR FUSELAGE
ON TOP OF THE WINGS OR PYLONS.

WITHOUT A SAFETY HARNESS, YOU CAN FALL. THIS CAN KILL YOU OR CAUSE YOU INJURY.

CAUTION: BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:

DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.

ZONE: 500
ZONE: 600

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE
No specific	AR	SAFETY BARRIER(S)
No specific	AR	WARNING NOTICE(S)
No specific	Torque wrench: range to between 4.2 and 3.8 m.daN (30.97 and 28.02 lbf.ft )
98D27603002000	1	KEY-SPOILER MAINTENANCE
98D27603002001	1	KEY-SPOILER MAINTENANCE
98L12003001000	1	HARNESS,SAFETY

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.02ABA1)	Phosphate Ester Hydraulic Fluid-General Power - -
(Material No.08BAA9)	Non Aqueous Cleaner-General - -
(Material No.14QFB1)	Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
(Material No.14SBA1)	Textile-Lint free Cotton -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
500	LEFT WING
600	RIGHT WING

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
1	O-RING	AIPC 27-64-51-01-020

E. Referenced Information

REFERENCE	DESIGNATION
TASK 12-12-29-611-001-A	Fill the Hydraulic Fluid Reservoir with a Hand Pump
TASK 12-12-29-611-002-A	Fill the Hydraulic Fluid Reservoir with a Hydraulic Service Cart
TASK 27-50-00-866-008-A	Extension of the Flaps on the Ground
TASK 27-50-00-866-008-A-01	Extension of the Flaps/Slats on the Ground
TASK 27-60-00-866-002-A	Extension-Retraction of the Spoilers for Maintenance
TASK 27-64-00-710-001-A	Operational Test of the Spoiler Hydraulic Actuation
TASK 29-10-00-864-001-A	Depressurize the Green Hydraulic System
TASK 29-10-00-864-002-A	Depressurize the Yellow Hydraulic System
TASK 29-10-00-864-003-A	Depressurize the Blue Hydraulic System
TASK 29-14-00-614-001-A	Depressurization of the Hydraulic Reservoirs
Filter Assembly - Location and Detail

3. Job Set-up
Subtask 27-64-51-941-064-A

A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the WARNING NOTICE(S) is/are in the cockpit to tell persons not to operate the slat controls.
(3) Make sure that the WARNING NOTICE(S) is in the cockpit to tell persons not to pressurize the hydraulics.

Subtask 27-64-51-860-056-B

B. Aircraft Maintenance Configuration
(1) Put on a safety harness:

WARNING: BEFORE YOU START WORK, YOU MUST PUT ON A SAFETY HARNESS AND ATTACH IT TO THE ACCESS PLATFORM. WITHOUT A SAFETY HARNESS, YOU CAN FALL. THIS CAN KILL YOU OR CAUSE YOU INJURY.

(a) Put on and attach a 98L12003001000 HARNESS,SAFETY before you start work in the work area.
(2) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is below the applicable spoiler servo control.
(3) Make sure that the applicable spoiler has been extended (Ref. AMM TASK 27-60-00-866-002).
(4) Make sure that the 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER is on the piston rod of the servo-control.
(5) Make sure that the flaps have been extended (Ref. AMM TASK 27-50-00-866-008).
(6) Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed.
(7) Make sure that the applicable hydraulic system is depressurized:

For the spoiler 1 and the spoiler 5, depressurize the Green hydraulic system (Ref. AMM TASK 29-10-00-864-001)
for the spoiler 2 and the spoiler 4, depressurize the Yellow hydraulic system (Ref. AMM TASK 29-10-00-864-002)
for the spoiler 3, depressurize the Blue hydraulic system (Ref. AMM TASK 29-10-00-864-003).

(8) Make sure that the applicable hydraulic reservoirs are depressurized (Ref. AMM TASK 29-14-00-614-001).

Subtask 27-64-51-875-060-A

C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/SEC1/NORM/SPLY	21CE1	B08
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B07
** ON A/C ALL
49VU	HYD/HYD PWR/B WARN/& CTL	2702GJ	C12
** ON A/C NOT FOR ALL
49VU	HYDRAULIC/G HYD/PUMP ENG1/CTL	1701GK	H12
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/SEC1/NORM/SPLY	21CE1	B03
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B02
** ON A/C ALL
105VU	FLT CTL/SEC1/STBY SPLY	22CE	B01
** ON A/C NOT FOR ALL
121VU	HYDRAULIC/G HYD/PUMP ENG1/CTL	1701GK	R35
** ON A/C NOT FOR ALL
121VU	HYDRAULIC/HYD POWER/Y	3803GX	N30
121VU	HYDRAULIC/G HYD/PUMP ENG1/MONG	1702GK	R34
** ON A/C ALL
121VU	HYDRAULIC/SOL VALVES/G/Y/PTU	1801GL	N34
121VU	HYDRAULIC/Y HYD/PUMP ENG2/MONG	3700GD	Q37
121VU	HYDRAULIC/Y HYD/PUMP ENG2/CTL	3701GD	Q36
121VU	FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2	8CV	Q21
121VU	FLIGHT CONTROLS/SEC3/SPLY	21CE3	Q19
121VU	FLIGHT CONTROLS/SEC2/SPLY	21CE2	Q18
** ON A/C NOT FOR ALL
121VU	HYDRAULIC/HYD POWER/Y	3803GX	N31
121VU	HYDRAULIC/G HYD/PUMP ENG1/MONG	1702GK	R33
** ON A/C ALL
123VU	B HYD/ELEC PUMP	2701GJ	AB09
123VU	Y HYD/ELEC/PUMP	3802GX	AB06
123VU	Y HYD/ELEC/ELEC PUMP/NORM	3801GX	AB03

Subtask 27-64-51-865-057-A

DELETED

4. Procedure

CAUTION: BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:

DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.

Subtask 27-64-51-420-059-A

A. Preparation for Installation

WARNING: OBEY THE HYDRAULIC SAFETY PROCEDURES.

(1) Clean the component interface and/or the adjacent area with a Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Make sure that the filter (2) is in the correct condition.
(4) Lubricate a new AIPC 27-64-51-01-020 O-RING (1) with Phosphate Ester Hydraulic Fluid-General Power - - (Material No.02ABA1) .

Subtask 27-64-51-420-052-A

B. Installation of the Filter
(1) Install the new O-ring (1) on the filter (2).
(2) Remove the blanking plug from the spoiler servo-control.
(3) Lubricate the threads of the filter with Phosphate Ester Hydraulic Fluid-General Power - - (Material No.02ABA1) .
(4) Install the filter (2) in the spoiler servo-control.
(5) TORQUE the filter (2) to between 4.2 and 3.8 m.daN (30.97 and 28.02 lbf.ft )

Subtask 27-64-51-080-050-A

C. Removal of Support Equipment
(1) Remove the 98D27604000000 COLLAR-SAFETY, SPOILER.
(2) Remove the access platform(s).

Subtask 27-64-51-875-061-A

D. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/SEC1/NORM/SPLY	21CE1	B08
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B07
** ON A/C ALL
49VU	HYD/HYD PWR/B WARN/& CTL	2702GJ	C12
** ON A/C NOT FOR ALL
49VU	HYDRAULIC/G HYD/PUMP ENG1/CTL	1701GK	H12
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/SEC1/NORM/SPLY	21CE1	B03
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B02
** ON A/C ALL
105VU	FLT CTL/SEC1/STBY SPLY	22CE	B01
** ON A/C NOT FOR ALL
121VU	HYDRAULIC/G HYD/PUMP ENG1/CTL	1701GK	R35
** ON A/C NOT FOR ALL
121VU	HYDRAULIC/HYD POWER/Y	3803GX	N30
121VU	HYDRAULIC/G HYD/PUMP ENG1/MONG	1702GK	R34
** ON A/C ALL
121VU	HYDRAULIC/SOL VALVES/G/Y/PTU	1801GL	N34
121VU	HYDRAULIC/Y HYD/PUMP ENG2/MONG	3700GD	Q37
121VU	HYDRAULIC/Y HYD/PUMP ENG2/CTL	3701GD	Q36
121VU	FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2	8CV	Q21
121VU	FLIGHT CONTROLS/SEC3/SPLY	21CE3	Q19
121VU	FLIGHT CONTROLS/SEC2/SPLY	21CE2	Q18
** ON A/C NOT FOR ALL
121VU	HYDRAULIC/HYD POWER/Y	3803GX	N31
121VU	HYDRAULIC/G HYD/PUMP ENG1/MONG	1702GK	R33
** ON A/C ALL
123VU	B HYD/ELEC PUMP	2701GJ	AB09
123VU	Y HYD/ELEC/PUMP	3802GX	AB06
123VU	Y HYD/ELEC/ELEC PUMP/NORM	3801GX	AB03

Subtask 27-64-51-865-058-A

DELETED

Subtask 27-64-51-860-062-A

F. Aircraft Maintenance Configuration
(1) Fill the applicable hydraulic system reservoir, if necessary, (Ref. AMM TASK 12-12-29-611-001) or (Ref. AMM TASK 12-12-29-611-002).
(2) Do a minimum of ten full travel operations of the spoilers, to bleed all the air from the servo-controls (Ref. AMM TASK 27-64-00-710-001).

Subtask 27-64-51-866-059-A

G. Extend the Spoiler
(1) Extend the applicable spoiler (Ref. AMM TASK 27-60-00-866-002).

Subtask 27-64-51-790-051-A

H. Leak Test
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the applicable spoiler servo control.
(2) Examine the servo control filter (2) for leaks.

WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.

(3) Safety the filter with 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.

Subtask 27-64-51-866-060-B

I. Retract the Spoiler
(1) Retract the applicable spoiler (Ref. AMM TASK 27-60-00-866-002).
(2) On the servo-control, turn the 98D27603002000 KEY-SPOILER MAINTENANCE or the 98D27603002001 KEY-SPOILER MAINTENANCE in the maintenance device to the operation position and then remove it.

Subtask 27-64-51-710-052-A

J. Test
(1) Do an operational test of the spoiler hydraulic actuation (Ref. AMM TASK 27-64-00-710-001).

5. Close-up
Subtask 27-64-51-942-053-A

A. Removal of Equipment
(1) Remove the SAFETY BARRIER(S).
(2) Remove the access platform(s).
(3) Make sure that the work area is clean and clear of tools and other items.
(4) Remove the WARNING NOTICE(S).
(5) Remove the ground support and maintenance equipment, the special and standard tools and all other items.

[Rev.10 from 2021] 2026.03.31 23:56:04 UTC