Installation of the Oil Filler Plug and/or the Oil Drain Plug in the THS Actuator
TASK 27-44-51-400-002-A
Installation of the Oil Filler Plug and/or the Oil Drain Plug in the THS Actuator
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 27-44-51-860-056-A
Subtask 27-44-51-420-052-A
Subtask 27-44-51-210-053-A
[Rev.10 from 2021]
2026.03.31 23:51:15 UTC
Installation of the Oil Filler Plug and/or the Oil Drain Plug in the THS Actuator
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
1. Reason for the Job- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03ABB1) | Synthetic base Lubricating Oil-Turbine Engine Low Temp. - |
| (Material No.14QFB1) | Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 310 | FUSLG TAIL SECTION AFT OF AFT PRESS BHD |
| 312AR |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 87 | O-RING | AIPC 27-44-51-02-040 |
| 82 | O-RING | AIPC 27-44-51-02-080 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-13-27-612-001-A | Oil Replenishment of the THS Actuator |
Subtask 27-44-51-860-056-A
A. Aircraft Maintenance Configuration
(1) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position below the access door 312AR.
(2) Make sure that the access door 312AR is open.
(3) Make sure that the WARNING NOTICE(S) are in position in the flight compartment to tell persons not to operate the pitch controls.
(4) Make sure that the CONTAINER - HYDRAULIC FLUID RESISTANT is in position below the THS actuator, if you install the oil drain plug (86).
Subtask 27-44-51-210-052-A (1) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position below the access door 312AR.
(2) Make sure that the access door 312AR is open.
(3) Make sure that the WARNING NOTICE(S) are in position in the flight compartment to tell persons not to operate the pitch controls.
(4) Make sure that the CONTAINER - HYDRAULIC FLUID RESISTANT is in position below the THS actuator, if you install the oil drain plug (86).
B. Visual Inspection of the Work Area and the Components
(1) Visual inspection of the work area.
(a) Make sure that:
(2) Visual inspection of the components.
(a) Make sure that:
(b) Make sure that the adaptor (83) is correctly installed in the THS actuator (1).
4. Procedure(1) Visual inspection of the work area.
(a) Make sure that:
- the area adjacent to the oil filler plug (81),
- the area adjacent to the oil drain plug (86)
(2) Visual inspection of the components.
(a) Make sure that:
- the breather cap (80),
- the adaptor (83),
- the protective cap (84) complete with the magnetic chip detector (85)
(b) Make sure that the adaptor (83) is correctly installed in the THS actuator (1).
Subtask 27-44-51-420-052-A
A. Installation of the Oil Filler Plug and/or the Oil Drain Plug
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Installation of the oil filler plug (81).
(a) Remove the PLUG - BLANKING from the adaptor (83).
(b) Make sure that the oil filler plug (81) and the adaptor interface (83) are clean.
(c) Lubricate the new AIPC 27-44-51-02-080 O-RING (82) with the oil Synthetic base Lubricating Oil-Turbine Engine Low Temp. - (Material No.03ABB1) .
(d) Put the new O-ring (82) in position on the oil filler plug (81).
(e) Install the oil filler plug (81) in the adaptor (83).
(f) TORQUE the oil filler plug (81) to between 3.3 and 2.7 m.daN (24.34 and 19.91 lbf.ft )
.
(g) Safety the oil filler plug:
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - .
(h) Connect the breather cap (80) to the oil filler plug (81).
(4) Installation of the oil drain plug (86).
(a) Remove the PLUG - BLANKING from the opening of the oil drain plug (86) in the Trimmable Horizontal Stabilizer (THS) actuator (1).
(b) Make sure that the oil drain plug (86) and the plug interface are clean.
(c) Lubricate the new AIPC 27-44-51-02-040 O-RING (87) with the oil Synthetic base Lubricating Oil-Turbine Engine Low Temp. - (Material No.03ABB1) .
(d) Put the new O-ring (87) in position on the oil drain plug (86).
(e) Install the oil drain plug (86) in the THS actuator (1).
(f) TORQUE the oil drain plug (86) to between 1.6 and 1.4 m.daN (11.80 and 10.32 lbf.ft )
.
(g) Safety the oil drain plug:
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - .
(h) Install the protective cap (84), with the magnetic chip detector (85), on the oil drain plug (86).
(i) Fill the THS actuator (1) with the correct oil to the necessary level (Ref. AMM TASK 12-13-27-612-001).
(j) Remove the CONTAINER - HYDRAULIC FLUID RESISTANT from below the THS actuator (1).
5. Close-up(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Installation of the oil filler plug (81).
(a) Remove the PLUG - BLANKING from the adaptor (83).
(b) Make sure that the oil filler plug (81) and the adaptor interface (83) are clean.
(c) Lubricate the new AIPC 27-44-51-02-080 O-RING (82) with the oil Synthetic base Lubricating Oil-Turbine Engine Low Temp. - (Material No.03ABB1) .
(d) Put the new O-ring (82) in position on the oil filler plug (81).
(e) Install the oil filler plug (81) in the adaptor (83).
(f) TORQUE the oil filler plug (81) to between 3.3 and 2.7 m.daN (24.34 and 19.91 lbf.ft )
. (g) Safety the oil filler plug:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the oil filler plug (81) with the lockwire (h) Connect the breather cap (80) to the oil filler plug (81).
(4) Installation of the oil drain plug (86).
(a) Remove the PLUG - BLANKING from the opening of the oil drain plug (86) in the Trimmable Horizontal Stabilizer (THS) actuator (1).
(b) Make sure that the oil drain plug (86) and the plug interface are clean.
(c) Lubricate the new AIPC 27-44-51-02-040 O-RING (87) with the oil Synthetic base Lubricating Oil-Turbine Engine Low Temp. - (Material No.03ABB1) .
(d) Put the new O-ring (87) in position on the oil drain plug (86).
(e) Install the oil drain plug (86) in the THS actuator (1).
(f) TORQUE the oil drain plug (86) to between 1.6 and 1.4 m.daN (11.80 and 10.32 lbf.ft )
. (g) Safety the oil drain plug:
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Safety the oil drain plug (86) with the lockwire (h) Install the protective cap (84), with the magnetic chip detector (85), on the oil drain plug (86).
(i) Fill the THS actuator (1) with the correct oil to the necessary level (Ref. AMM TASK 12-13-27-612-001).
(j) Remove the CONTAINER - HYDRAULIC FLUID RESISTANT from below the THS actuator (1).
Subtask 27-44-51-210-053-A
A. Do a visual check of the THS actuator and make sure that there are no leaks from:
Subtask 27-44-51-410-051-A - the oil filler plug and adaptor,
- the oil drain plug.
B. Close Access
(1) Remove the warning notices.
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Close the access door 312AR.
(4) Remove the access platform(s).
(1) Remove the warning notices.
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Close the access door 312AR.
(4) Remove the access platform(s).
Oil Filler Plug and Oil Drain Plug