Check Oil Level of THS Actuator Gearbox
TASK 27-44-51-210-004-A
Check Oil Level of THS Actuator Gearbox
Refer to the MPD TASK: 274451-02
CHECK OIL LEVEL OF THS ACTUATOR GEARBOX
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 27-44-51-941-072-A
Subtask 27-44-51-860-067-A
Subtask 27-44-51-410-059-A
[Rev.10 from 2021]
2026.03.31 23:51:27 UTC
Check Oil Level of THS Actuator Gearbox
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
NOTE: Determine the part number of the installed THS actuator. With the part number refer to the MPD for the correct interval.
1. Reason for the JobRefer to the MPD TASK: 274451-02
CHECK OIL LEVEL OF THS ACTUATOR GEARBOX
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE |
| No specific | AR | MAT - PROTECTIVE |
| No specific | 1 | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 311 | AFT FUSLG TAIL SECTION |
| 312 | AFT FUSLG TAIL SECTION |
| 312AR |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-13-27-612-001-A | Oil Replenishment of the THS Actuator |
| TASK 27-44-51-000-001-A | Removal of the Trimmable Horizontal Stabilizer (THS) Actuator |
| TASK 27-44-51-400-001-A | Installation of the Trimmable Horizontal Stabilizer (THS) Actuator |
| TASK 27-44-56-000-001-A | Removal of the Position Transducer from the THS Actuator |
| TASK 27-44-56-400-001-A | Installation of the Position Transducer to the THS Actuator |
| TASK 27-44-57-000-001-A | Removal of the Pitch Trim Actuator from the Trimmable Horizontal Stabilizer (THS) Actuator |
| TASK 27-44-57-400-001-A | Installation of the Pitch Trim Actuator on the Trimmable Horizontal Stabilizer (THS) Actuator |
| TASK 29-00-00-864-001-A | Put the Related Hydraulic System in the Depressurized Configuration before Maintenance Action |
| TASK 29-23-00-863-001-A | Pressurize the Green Hydraulic System from the Yellow Hydraulic System through the PTU with the Electric Pump |
| TASK 29-23-00-863-002-A | Pressurize the Yellow Hydraulic System from the Green Hydraulic System through the PTU with the Ground Service Cart |
Subtask 27-44-51-941-072-A
A. Aircraft Maintenance Configuration
(1) Put the WARNING NOTICE(S) in the flight compartment to tell persons not to operate the pitch controls.
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position.
Subtask 27-44-51-010-059-A (1) Put the WARNING NOTICE(S) in the flight compartment to tell persons not to operate the pitch controls.
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position.
B. Get Access
(1) Open access door 312AR.
(2) Put the MAT - PROTECTIVE in the area of the Trimmable Horizontal Stabilizer (THS) actuator to prevent damage to the structure.
4. Procedure(1) Open access door 312AR.
(2) Put the MAT - PROTECTIVE in the area of the Trimmable Horizontal Stabilizer (THS) actuator to prevent damage to the structure.
Subtask 27-44-51-860-067-A
A. Preparation for the Check of the Oil Level of the THS Actuator Gearbox
(1) Pressurize the Green and the Yellow hydraulic systems (Ref. AMM TASK 29-23-00-863-001) and (Ref. AMM TASK 29-23-00-863-002).
(2) For the correct check of the oil level it is necessary to do the steps that follow:
(a) Turn the pitch-trim control wheel in the flight compartment and move the THS actuator a minimum of:
(3) Depressurize the Green and Yellow hydraulic systems and put them in the maintenance configuration (Ref. AMM TASK 29-00-00-864-001).
(4) Put the WARNING NOTICE(S) in position to tell persons not to pressurize the Green, the Yellow and the Blue hydraulic systems:
(6) Make sure that the aircraft is in a horizontal position.
(7) Clean the sight glass (41) and the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and let it dry.
Subtask 27-44-51-210-057-A (1) Pressurize the Green and the Yellow hydraulic systems (Ref. AMM TASK 29-23-00-863-001) and (Ref. AMM TASK 29-23-00-863-002).
(2) For the correct check of the oil level it is necessary to do the steps that follow:
(a) Turn the pitch-trim control wheel in the flight compartment and move the THS actuator a minimum of:
- Three times from the fully UP position to the fully DOWN position.
(3) Depressurize the Green and Yellow hydraulic systems and put them in the maintenance configuration (Ref. AMM TASK 29-00-00-864-001).
(4) Put the WARNING NOTICE(S) in position to tell persons not to pressurize the Green, the Yellow and the Blue hydraulic systems:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panels of the Green, the Yellow and the Blue hydraulic systems.
(6) Make sure that the aircraft is in a horizontal position.
(7) Clean the sight glass (41) and the adjacent area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and let it dry.
B. Do a Check of the Oil Level of the THS Actuator Gearbox
(1) Do a check of the oil level through the oil sight glass (40) approximately one hour after the last movement of the THS actuator.
(a) If the ambient air temperature is less than 10 deg.C (50.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) below the maximum mark.
(b) If the ambient air temperature is between 10 deg.C (50.00 deg.F) and 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to the maximum mark.
(c) If the ambient air temperature is more than 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) above the maximum mark.
(d) Do the close-up procedure (refer to Para. 5.).
(3) If the oil level is below the minimum mark, do a check for an external oil leak of the THS actuator gearbox.
(a) Measure and record the quantity of oil that you add into the THS actuator gearbox:
1 If the ambient air temperature is less than 10 deg.C (50.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) below the maximum mark.
2 If the ambient air temperature is between 10 deg.C (50.00 deg.F) and 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to the maximum mark.
3 If the ambient air temperature is more than 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) above the maximum mark.
(b) If the added oil quantity is less than 90 cm3 (5.49 in.3), no other checks are necessary.
(c) If the added oil quantity is more than 440 cm3 (26.85 in.3), replace the THS actuator (Ref. AMM TASK 27-44-51-000-001) and (Ref. AMM TASK 27-44-51-400-001).
(d) If the added oil quantity is more than 90 cm3 (5.49 in.3) but less than 440 cm3 (26.85 in.3):
5. Close-up(1) Do a check of the oil level through the oil sight glass (40) approximately one hour after the last movement of the THS actuator.
NOTE: This time is necessary for the level of the oil to become stable.
NOTE: Carbon dust from the carbon discs can make the oil black in color. This change of color is usual. You can continue this procedure.
NOTE: The minimum level mark of the oil sight glass (40) can be MINI or 90cc in relation to the type of sight glass.
(2) If the oil level is between the minimum mark and the maximum mark, fill the THS actuator gearbox until the oil level is correct (Ref. AMM TASK 12-13-27-612-001). (a) If the ambient air temperature is less than 10 deg.C (50.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) below the maximum mark.
(b) If the ambient air temperature is between 10 deg.C (50.00 deg.F) and 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to the maximum mark.
(c) If the ambient air temperature is more than 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) above the maximum mark.
(d) Do the close-up procedure (refer to Para. 5.).
(3) If the oil level is below the minimum mark, do a check for an external oil leak of the THS actuator gearbox.
- If you find an external oil leak, replace the THS actuator (Ref. AMM TASK 27-44-51-000-001) and (Ref. AMM TASK 27-44-51-400-001).
(a) Measure and record the quantity of oil that you add into the THS actuator gearbox:
1 If the ambient air temperature is less than 10 deg.C (50.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) below the maximum mark.
2 If the ambient air temperature is between 10 deg.C (50.00 deg.F) and 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to the maximum mark.
3 If the ambient air temperature is more than 30 deg.C (86.00 deg.F), we recommend that you fill the THS actuator gearbox to a level of 1.5 mm (0.0591 in.) above the maximum mark.
(b) If the added oil quantity is less than 90 cm3 (5.49 in.3), no other checks are necessary.
(c) If the added oil quantity is more than 440 cm3 (26.85 in.3), replace the THS actuator (Ref. AMM TASK 27-44-51-000-001) and (Ref. AMM TASK 27-44-51-400-001).
(d) If the added oil quantity is more than 90 cm3 (5.49 in.3) but less than 440 cm3 (26.85 in.3):
- Remove the position transducer (Ref. AMM TASK 27-44-56-000-001).
- Do a check for signs of oil.
- Replace the THS actuator (Ref. AMM TASK 27-44-51-000-001) and (Ref. AMM TASK 27-44-51-400-001).
- Install the position transducer (Ref. AMM TASK 27-44-56-400-001).
- Install the position transducer (Ref. AMM TASK 27-44-56-400-001).
- Remove the pitch trim actuator (Ref. AMM TASK 27-44-57-000-001).
- Do a check for signs of oil.
- Replace the THS actuator (Ref. AMM TASK 27-44-51-000-001) and (Ref. AMM TASK 27-44-51-400-001).
- Install the pitch trim actuator (Ref. AMM TASK 27-44-57-400-001).
- Install the pitch trim actuator (Ref. AMM TASK 27-44-57-400-001).
- Replace the THS actuator in the next 600 flight hours, or in the next 750 flight cycles, or in the next 100 days, the one that occurs first (Ref. AMM TASK 27-44-51-000-001) and (Ref. AMM TASK 27-44-51-400-001).
- During the time before you replace the THS actuator, do checks of the oil level in the THS actuator gearbox at regular intervals. Refer to the table that follows for the intervals between the checks for a given quantity of added oil.
| Quantity of added oil | Intervals between oil level checks |
|---|---|
| 90 to 180 cm3 (5.50 to 11.00 in.3) | 150 flight hours |
| 180 to 440 cm3 (11.00 to 26.80 in.3) | One day |
Subtask 27-44-51-410-059-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the MAT - PROTECTIVE.
(3) Close access door 312AR.
Subtask 27-44-51-942-070-A (1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the MAT - PROTECTIVE.
(3) Close access door 312AR.
B. Put the aircraft back to the serviceable condition.
(1) Remove the WARNING NOTICE(S).
(2) Remove the access platform(s).
(1) Remove the WARNING NOTICE(S).
(2) Remove the access platform(s).
THS Actuator 9CE - Gearbox Oil-Sight-Level