Removal of the Trim-Air Check Valves
TASK 21-63-42-000-001-A
Removal of the Trim-Air Check Valves
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 21-63-42-861-051-A Subtask 21-63-42-865-050-A
Subtask 21-63-42-020-050-A
[Rev.10 from 2021]
2026.04.02 06:48:32 UTC
Removal of the Trim-Air Check Valves
WARNING:
MAKE SURE THAT AIR IS NOT SUPPLIED TO THE AIR CONDITIONING SYSTEM FROM THE MAIN ENGINE, THE APU OR A GROUND SOURCE.
HOT COMPRESSED AIR CAN CAUSE INJURY TO PERSONNEL.
WARNING:
MAKE SURE THAT THE COMPONENTS OF THE BLEED AIR SYSTEM ARE COOL. HOT COMPONENTS WILL BURN YOU.
CAUTION:
BE VERY CAREFUL WHEN YOU DO WORK ON OR NEAR THE AIR-CONDITIONING DUCTS. THE DUCTS ARE MADE OF THIN MATERIAL AND YOU CAN EASILY BREAK THEM.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | 1 | WARNING NOTICE(S) |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 191BB, 191CB, 191DB |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 53-35-13-000-002-A | Removal of the Quick-Release Access Panels from the Belly Fairing Structure |
Subtask 21-63-42-861-051-A Subtask 21-63-42-865-050-A
B. Open, safety and tag this(these) circuit breaker(s):
Subtask 21-63-42-941-050-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 18HM (P1 CHECK VALVE TRIM AIR) | |||
| 49VU | AIR COND/TEMP CTL/SYS 1 CHAN B/28VDC | 52HH | D08 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/115VAC | 1HH | X22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/28VDC | 3HH | X21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/28VDC | 4HH | Y19 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/115VAC | 2HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/115VAC | 49HH | X22 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/28VDC | 51HH | X21 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN B/115VAC | 50HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 19HM (P2 CHECK VALVE TRIM AIR) | |||
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/115VAC | 21HH | W22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/28VDC | 23HH | W21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/28VDC | 24HH | Y21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/115VAC | 22HH | Y20 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/115VAC | 53HH | W22 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/28VDC | 55HH | W21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/28VDC | 56HH | Y21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/115VAC | 54HH | Y20 |
C. Safety Precautions
(1) In the cockpit, on AIR COND panel 30VU:
(a) Make sure that the APU BLEED pushbutton switch is released (the OFF legend is on).
(b) Make sure that the ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are released (the OFF legends are on).
(c) Make sure that the PACK 1 and the PACK 2 pushbutton switches are released (the OFF legends are on).
(d) Make sure that the HOT AIR pushbutton switch is released (the OFF legend is on).
(e) Put the WARNING NOTICE(S) in position to tell persons not to operate these pushbutton switches.
(2) At access doors 191CB and 191DB:
(a) On the LP and the HP ground connectors, put the WARNING NOTICE(S) in position to tell persons not to supply the ground air.
Subtask 21-63-42-010-050-A 4. Procedure(1) In the cockpit, on AIR COND panel 30VU:
(a) Make sure that the APU BLEED pushbutton switch is released (the OFF legend is on).
(b) Make sure that the ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are released (the OFF legends are on).
(c) Make sure that the PACK 1 and the PACK 2 pushbutton switches are released (the OFF legends are on).
(d) Make sure that the HOT AIR pushbutton switch is released (the OFF legend is on).
(e) Put the WARNING NOTICE(S) in position to tell persons not to operate these pushbutton switches.
(2) At access doors 191CB and 191DB:
(a) On the LP and the HP ground connectors, put the WARNING NOTICE(S) in position to tell persons not to supply the ground air.
Subtask 21-63-42-020-050-A
A. Removal of the Trim-Air Check Valve
(1) FOR [18HM] (P1 CHECK VALVE TRIM AIR)
(a) Remove the nut (6), the washer (5) the bolt (13) and disconnect the bonding strap (3).
(b) Remove the nut (20), the washer (21), the bolt (23) and disconnect the bonding strap (22).
(c) Move the sleeve (25) as far to the clamp (24) as it will go.
(e) Hold the duct (1) and remove the nuts (32), the washers (31) and the bolts (29).
(f) Carefully remove the duct (1) from the sleeve (25) and the support rods (28) and (30).
(h) Remove and discard the seal (27) from the sleeve (25).
(i) Put protective covers on the open ends of the ducts (1) and (14), the duct spigot (26) and the sleeve (25).
(2) FOR [19HM] (P2 CHECK VALVE TRIM AIR)
(a) Remove the nut (6), the washer (5) the bolt (13) and disconnect the bonding strap (3).
(b) Remove the nut (20), the washer (21), the bolt (23) and disconnect the bonding strap (22).
(c) Move the sleeve (25) as far to the clamp (24) as it will go.
(e) Hold the duct (2) and remove the nuts (32), the washers (31) and the bolts (29).
(f) Carefully remove the duct (2) from the sleeve (25) and the support rods (28) and (30).
(h) Remove and discard the seal (27) from the sleeve (25).
(i) Put protective covers on the open ends of the ducts (2) and (14), the duct spigot (26) and the sleeve (25).
(1) FOR [18HM] (P1 CHECK VALVE TRIM AIR)
(a) Remove the nut (6), the washer (5) the bolt (13) and disconnect the bonding strap (3).
(b) Remove the nut (20), the washer (21), the bolt (23) and disconnect the bonding strap (22).
(c) Move the sleeve (25) as far to the clamp (24) as it will go.
NOTE: Turn the sleeve when you move it.
This will help to prevent damage to the seals in the sleeve.
(d) Remove the nuts (7), the washers (8) and the bolts (10). This will help to prevent damage to the seals in the sleeve.
(e) Hold the duct (1) and remove the nuts (32), the washers (31) and the bolts (29).
(f) Carefully remove the duct (1) from the sleeve (25) and the support rods (28) and (30).
NOTE: Turn the sleeve (25) when you remove the duct (1).
This will help to prevent damage to the seals in the sleeve
When you remove the duct (1) you must take care that the trim-air check valve (9) does not fall and become damaged.
(g) Remove the trim-air check valve (9) and discard the packings (4) and (12). This will help to prevent damage to the seals in the sleeve
When you remove the duct (1) you must take care that the trim-air check valve (9) does not fall and become damaged.
(h) Remove and discard the seal (27) from the sleeve (25).
(i) Put protective covers on the open ends of the ducts (1) and (14), the duct spigot (26) and the sleeve (25).
(2) FOR [19HM] (P2 CHECK VALVE TRIM AIR)
(a) Remove the nut (6), the washer (5) the bolt (13) and disconnect the bonding strap (3).
(b) Remove the nut (20), the washer (21), the bolt (23) and disconnect the bonding strap (22).
(c) Move the sleeve (25) as far to the clamp (24) as it will go.
NOTE: Turn the sleeve when you move it.
This will help to prevent damage to the seals in the sleeve.
(d) Remove the nuts (7), the washers (8) and the bolts (10). This will help to prevent damage to the seals in the sleeve.
(e) Hold the duct (2) and remove the nuts (32), the washers (31) and the bolts (29).
(f) Carefully remove the duct (2) from the sleeve (25) and the support rods (28) and (30).
NOTE: Turn the sleeve (25) when you remove the duct (2).
This will help to prevent damage to the seals in the sleeve.
When you remove the duct (2) you must take care that the trim-air check valve (9) does not fall and become damaged.
(g) Remove the trim-air check valve (9) and discard the packings (4) and (12). This will help to prevent damage to the seals in the sleeve.
When you remove the duct (2) you must take care that the trim-air check valve (9) does not fall and become damaged.
(h) Remove and discard the seal (27) from the sleeve (25).
(i) Put protective covers on the open ends of the ducts (2) and (14), the duct spigot (26) and the sleeve (25).
Trim-Air Check Valve