Installation of the Mixer Temperature Sensor
TASK 21-63-16-400-001-A
Installation of the Mixer Temperature Sensor
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 21-63-16-860-050-A
Subtask 21-63-16-420-050-A
Subtask 21-63-16-410-050-A
[Rev.10 from 2021]
2026.04.02 06:11:43 UTC
Installation of the Mixer Temperature Sensor
WARNING:
MAKE SURE THAT AIR IS NOT SUPPLIED TO THE AIR CONDITIONING SYSTEM FROM THE MAIN ENGINE, THE APU OR A GROUND SOURCE.
HOT COMPRESSED AIR CAN CAUSE INJURY TO PERSONNEL.
WARNING:
MAKE SURE THAT THE COMPONENTS OF THE BLEED AIR SYSTEM ARE COOL. HOT COMPONENTS WILL BURN YOU.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION:
BE VERY CAREFUL WHEN YOU DO WORK ON OR NEAR THE AIR-CONDITIONING DUCTS. THE DUCTS ARE MADE OF THIN MATERIAL AND YOU CAN EASILY BREAK THEM.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.14QDB1) | Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 191CB, 191DB, 825 |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 4 | O-RING | AIPC 21-63-03-10-050 |
| 4 | O-RING | AIPC 21-63-83-07-050 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 21-63-00-710-004-A | Operational Test of the Cockpit and Cabin Temperature Control with CFDS/MCDU |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 25-54-12-000-001-A | Removal of the Forward Cargo-Compartment Partition |
| TASK 25-54-12-400-001-A | Installation of the Forward Cargo-Compartment Partition |
| TASK 52-30-00-860-001-A | Open the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-30-00-860-002-A | Close the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
Subtask 21-63-16-860-050-A
A. Aircraft Maintenance Configuration
(1) Make sure that the aircraft electrical circuits are energized
(Ref. AMM TASK 24-41-00-861-002).
(2) In the cockpit, on AIR COND panel 30VU:
(a) Make sure that the APU BLEED pushbutton switch is released (the OFF legend is on).
(b) Make sure that the ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are released (the OFF legends are on).
(c) Make sure that the PACK 1 and the PACK 2 pushbutton switches are released (the OFF legends are on).
(d) Make sure that the HOT AIR pushbutton switch is released (the OFF legend is on).
(e) Make sure that the WARNING NOTICE(S) is (are) in position to tell persons not to operate these pushbutton switches.
(3) At access doors 191CB and 191DB:
(a) On the LP and the HP ground connectors, make sure that the WARNING NOTICE(S) is (are) in position to tell persons not to supply the ground air.
(4) Make sure that forward cargo-compartment door 825 is open (Ref. AMM TASK 52-30-00-860-001).
(5) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at forward cargo-compartment door 825.
(6) Make sure that the access panels at partition FR 34 are removed (Ref. AMM TASK 25-54-12-000-001).
Subtask 21-63-16-865-051-A (1) Make sure that the aircraft electrical circuits are energized
(Ref. AMM TASK 24-41-00-861-002).
(2) In the cockpit, on AIR COND panel 30VU:
(a) Make sure that the APU BLEED pushbutton switch is released (the OFF legend is on).
(b) Make sure that the ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are released (the OFF legends are on).
(c) Make sure that the PACK 1 and the PACK 2 pushbutton switches are released (the OFF legends are on).
(d) Make sure that the HOT AIR pushbutton switch is released (the OFF legend is on).
(e) Make sure that the WARNING NOTICE(S) is (are) in position to tell persons not to operate these pushbutton switches.
(3) At access doors 191CB and 191DB:
(a) On the LP and the HP ground connectors, make sure that the WARNING NOTICE(S) is (are) in position to tell persons not to supply the ground air.
(4) Make sure that forward cargo-compartment door 825 is open (Ref. AMM TASK 52-30-00-860-001).
(5) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at forward cargo-compartment door 825.
(6) Make sure that the access panels at partition FR 34 are removed (Ref. AMM TASK 25-54-12-000-001).
B. Open, safety and tag this(these) circuit breaker(s):
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/TEMP CTL/SYS 1 CHAN B/28VDC | 52HH | D08 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/ZONE TEMP CTL/28VDC/SYS2 | 4HK | V20 |
| 122VU | AIR COND/ZONE TEMP CTL/28VDC/SYS1 | 3HK | V19 |
| 122VU | AIR COND/ZONE TEMP CTL/115VAC/SYS2 | 2HK | V18 |
| 122VU | AIR COND/ZONE TEMP CTL/115VAC/SYS1 | 1HK | V17 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/115VAC | 53HH | W22 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/28VDC | 55HH | W21 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/115VAC | 49HH | X22 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/28VDC | 51HH | X21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/28VDC | 56HH | Y21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/115VAC | 54HH | Y20 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN B/115VAC | 50HH | Y18 |
Subtask 21-63-16-420-050-A
A. Installation of the Mixer Temperature Sensor
(1) Remove the PLUG-BLANKING from each disconnected line end.
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (4) is in good condition. If necessary, replace the AIPC 21-63-03-10-050 O-RING (4) or AIPC 21-63-83-07-050 O-RING (4).
(5) Put the O-ring (4) in position on the mixer temperature sensor (1).
(6) Install the mixer temperature sensor (1) in the mixer unit (3).
(7) TORQUE the mixer temperature sensor (1) to between 1.0 and 0.5 m.daN (88.50 and 44.25 lbf.in )
.
14QDB1 Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - .
(9) Remove the CAP-BLANKING from each electrical connector and receptacle.
(11) Make sure that the work area is clean and clear of tools and other items.
Subtask 21-63-16-865-052-A (1) Remove the PLUG-BLANKING from each disconnected line end.
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (4) is in good condition. If necessary, replace the AIPC 21-63-03-10-050 O-RING (4) or AIPC 21-63-83-07-050 O-RING (4).
(5) Put the O-ring (4) in position on the mixer temperature sensor (1).
(6) Install the mixer temperature sensor (1) in the mixer unit (3).
(7) TORQUE the mixer temperature sensor (1) to between 1.0 and 0.5 m.daN (88.50 and 44.25 lbf.in )
. WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(8) Safety the mixer temperature sensor (1) with (9) Remove the CAP-BLANKING from each electrical connector and receptacle.
CAUTION:
MAKE SURE THAT THE ELECTRICAL CONNECTORS ARE CLEAN BEFORE YOU DISCONNECT OR CONNECT THEM. CONTAMINATION ON THE ELECTRICAL CONNECTORS CAN CAUSE DAMAGE TO EQUIPMENT.
(10) Connect the electrical connector (2). (11) Make sure that the work area is clean and clear of tools and other items.
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 21-63-16-710-050-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/TEMP CTL/SYS 1 CHAN B/28VDC | 52HH | D08 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/ZONE TEMP CTL/28VDC/SYS2 | 4HK | V20 |
| 122VU | AIR COND/ZONE TEMP CTL/28VDC/SYS1 | 3HK | V19 |
| 122VU | AIR COND/ZONE TEMP CTL/115VAC/SYS2 | 2HK | V18 |
| 122VU | AIR COND/ZONE TEMP CTL/115VAC/SYS1 | 1HK | V17 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/115VAC | 53HH | W22 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/28VDC | 55HH | W21 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/115VAC | 49HH | X22 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/28VDC | 51HH | X21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/28VDC | 56HH | Y21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/115VAC | 54HH | Y20 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN B/115VAC | 50HH | Y18 |
C. Do the operational test of the cockpit and cabin temperature control system (Ref. AMM TASK 21-63-00-710-004).
5. Close-upSubtask 21-63-16-410-050-A
A. Close Access
(1) Install the access panel at partition FR 34 (Ref. AMM TASK 25-54-12-400-001).
(2) Remove the access platform(s).
(3) Close forward cargo compartment door 825 (Ref. AMM TASK 52-30-00-860-002).
(4) Remove the WARNING NOTICE(S).
Subtask 21-63-16-862-050-A (1) Install the access panel at partition FR 34 (Ref. AMM TASK 25-54-12-400-001).
(2) Remove the access platform(s).
(3) Close forward cargo compartment door 825 (Ref. AMM TASK 52-30-00-860-002).
(4) Remove the WARNING NOTICE(S).
Mixer Unit-Temperature Sensors