Removal of the Air Inlet
TASK 21-61-51-000-002-A
Removal of the Air Inlet
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 21-61-51-861-052-A Subtask 21-61-51-865-053-A
Subtask 21-61-51-020-051-B ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.02 06:11:39 UTC
Removal of the Air Inlet
WARNING:
MAKE SURE THAT AIR IS NOT SUPPLIED TO THE AIR CONDITIONING SYSTEM FROM THE MAIN ENGINE, THE APU OR A GROUND SOURCE.
HOT COMPRESSED AIR CAN CAUSE INJURY TO PERSONNEL.
1. Reason for the JobNOTE: A minimum of two persons are necessary to do this task.
2. Job Set-up InformationA. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | CAP - BLANKING |
| No specific | AR | PLUG - BLANKING |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 191BB, 191KB, 192FB, 192KB |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 53-35-13-000-002-A | Removal of the Quick-Release Access Panels from the Belly Fairing Structure |
Subtask 21-61-51-861-052-A Subtask 21-61-51-865-053-A
B. Open, safety and tag this(these) circuit breaker(s):
Subtask 21-61-51-941-053-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/TEMP CTL/SYS 1 CHAN B/28VDC | 52HH | D08 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/115VAC | 21HH | W22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/28VDC | 23HH | W21 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/115VAC | 1HH | X22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/28VDC | 3HH | X21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/28VDC | 24HH | Y21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/115VAC | 22HH | Y20 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/28VDC | 4HH | Y19 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/115VAC | 2HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/115VAC | 53HH | W22 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/28VDC | 55HH | W21 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/115VAC | 49HH | X22 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/28VDC | 51HH | X21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/28VDC | 56HH | Y21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/115VAC | 54HH | Y20 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN B/115VAC | 50HH | Y18 |
C. Safety Precautions
(1) On the panel 30VU:
(a) Make sure that the APU BLEED and the ENG BLEED/1(2) pushbutton switches are released.
(b) Put a warning notice in position to tell persons not to operate these pushbutton switches.
(2) On the HP ground connector put a warning notice in position to tell persons not to supply the ground air.
Subtask 21-61-51-010-051-A (1) On the panel 30VU:
(a) Make sure that the APU BLEED and the ENG BLEED/1(2) pushbutton switches are released.
(b) Put a warning notice in position to tell persons not to operate these pushbutton switches.
(2) On the HP ground connector put a warning notice in position to tell persons not to supply the ground air.
D. Get Access
(1) Remove the access panels (Ref. AMM TASK 53-35-13-000-002).
(a) For the Left air inlet,
(b) For the Right air inlet,
4. Procedure(1) Remove the access panels (Ref. AMM TASK 53-35-13-000-002).
(a) For the Left air inlet,
(b) For the Right air inlet,
Subtask 21-61-51-020-051-B ** ON A/C NOT FOR ALL
A. Removal of the Air Inlet
(1) For the Left air inlet,
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (9) and (22) and the cross beam (7).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacer (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (39) to the aircraft structure.
(k) Disconnect the support rod (38):
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (38).
(l) Hold the air inlet (3).
(m) Remove the nut (21), the washer (20), the bolt (18) and disconnect the support rod (19).
(n) Disconnect the support rods (25) and (29):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (25) and (29).
(o) Remove the screws (2), the washers (1) and the air inlet (3).
(p) Put protective covers on the open ends of the bellows (5) and the air inlet (3).
(2) For the Right air inlet
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (10) and (44) and the cross beam (8).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the PLUG-BLANKING in each disconnected line end.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacers (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (55) to the aircraft structure.
(k) Disconnect the support rod (40):
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (40).
(l) Hold the air inlet (6).
(m) Disconnect the support rods (41) and (42):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (41) and (42).
(n) Remove the nut (53), the washer (52), the bolt (50) and disconnect the support rods (51) and (54).
(o) Remove the nut (49), the washer (48), the bolt (46) and disconnect the support rod (47).
(p) Remove the screws (2), the washers (1) and the air inlet (6).
(q) Put protective covers on the open ends of the bellows (5) and the air inlet (6).
Subtask 21-61-51-020-051-C ** ON A/C NOT FOR ALL (1) For the Left air inlet,
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (9) and (22) and the cross beam (7).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacer (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (39) to the aircraft structure.
(k) Disconnect the support rod (38):
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (38).
(l) Hold the air inlet (3).
(m) Remove the nut (21), the washer (20), the bolt (18) and disconnect the support rod (19).
(n) Disconnect the support rods (25) and (29):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (25) and (29).
(o) Remove the screws (2), the washers (1) and the air inlet (3).
(p) Put protective covers on the open ends of the bellows (5) and the air inlet (3).
(2) For the Right air inlet
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (10) and (44) and the cross beam (8).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the PLUG-BLANKING in each disconnected line end.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacers (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (55) to the aircraft structure.
(k) Disconnect the support rod (40):
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (40).
(l) Hold the air inlet (6).
(m) Disconnect the support rods (41) and (42):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (41) and (42).
(n) Remove the nut (53), the washer (52), the bolt (50) and disconnect the support rods (51) and (54).
(o) Remove the nut (49), the washer (48), the bolt (46) and disconnect the support rod (47).
(p) Remove the screws (2), the washers (1) and the air inlet (6).
(q) Put protective covers on the open ends of the bellows (5) and the air inlet (6).
A. Removal of the Air Inlet
(1) For the Left air inlet,
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (9) and (22) and the cross beam (7).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacers (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (39) to the aircraft structure.
(k) Support the IGGS pallet (8YA) with an applicable tool:
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (38) and the bracket (60) with bushing (59).
(m) Hold the air inlet (3).
(n) Remove the nut (21), the washer (20), the bolt (18) and disconnect the support rod (19).
(o) Disconnect the support rods (25) and (29):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (25), (29) and the bracket (60) with bushing (59).
(p) Remove the screws (2), the washers (1) and the air inlet (3).
(q) Put protective covers on the open ends of the bellows (5) and the air inlet (3).
(2) For the Right air inlet
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (10) and (44) and the cross beam (8).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the PLUG-BLANKING in each disconnected line end.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacers (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (55) to the aircraft structure.
(k) Disconnect the support rod (40):
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (40).
(l) Hold the air inlet (6).
(m) Disconnect the support rods (41) and (42):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (41) and (42).
(n) Remove the nut (53), the washer (52), the bolt (50) and disconnect the support rods (51) and (54).
(o) Remove the nut (49), the washer (48), the bolt (46) and disconnect the support rod (47).
(p) Remove the screws (2), the washers (1) and the air inlet (6).
(q) Put protective covers on the open ends of the bellows (5) and the air inlet (6).
(1) For the Left air inlet,
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (9) and (22) and the cross beam (7).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacers (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (39) to the aircraft structure.
(k) Support the IGGS pallet (8YA) with an applicable tool:
WARNING:
SUPPORT THE UNIT/ASSEMBLY. THE UNIT/ASSEMBLY IS HEAVY. IF YOU DO NOT SUPPORT IT, IT WILL FALL. THIS CAN CAUSE INJURY TO PERSONS, AND/OR DAMAGE TO EQUIPMENT.
1 Carefully install a support tool between the side frame of the IGGS pallet and frame C34/35.7. NOTE: The IGGS pallet weighs approx. 20.9 kg (46.0766 lb).
Make sure that you support it correctly before you disconnect the bracket (60) in the next work step.
(l) Disconnect the support rod (38): Make sure that you support it correctly before you disconnect the bracket (60) in the next work step.
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (38) and the bracket (60) with bushing (59).
(m) Hold the air inlet (3).
(n) Remove the nut (21), the washer (20), the bolt (18) and disconnect the support rod (19).
(o) Disconnect the support rods (25) and (29):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (25), (29) and the bracket (60) with bushing (59).
(p) Remove the screws (2), the washers (1) and the air inlet (3).
(q) Put protective covers on the open ends of the bellows (5) and the air inlet (3).
(2) For the Right air inlet
(a) Remove the clamp (4) and disconnect the bellows (5).
(b) Remove the quick-release pins (10) and (44) and the cross beam (8).
(c) Disconnect the water injector connector (57).
(d) Put the PLUG-BLANKING in each disconnected line end.
(e) Disconnect the electrical connector (58).
(f) Put the PLUG-BLANKING in each disconnected line end.
(g) Remove the bolts (30), the washers (31), the clamps (32) and the spacers (33).
(h) Remove the bolts (34), the washers (31), the clamps (32) and (35) and the spacers (36).
(i) Remove the nut (13), the washer (14), the clamp (15), the spacers (16) and the screw (17).
(j) Temporarily attach the disconnected electrical cable (55) to the aircraft structure.
(k) Disconnect the support rod (40):
1 Remove the nut (27), the washer (26), the bolt (24) and disconnect the support rod (40).
(l) Hold the air inlet (6).
(m) Disconnect the support rods (41) and (42):
1 Remove the nuts (27), the washers (26), the bolts (24) and disconnect the support rods (41) and (42).
(n) Remove the nut (53), the washer (52), the bolt (50) and disconnect the support rods (51) and (54).
(o) Remove the nut (49), the washer (48), the bolt (46) and disconnect the support rod (47).
(p) Remove the screws (2), the washers (1) and the air inlet (6).
(q) Put protective covers on the open ends of the bellows (5) and the air inlet (6).
Air Inlet - Access Panel Location