Installation of the Ozone Filter
TASK 21-51-41-400-001-A
Installation of the Ozone Filter
Self Explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 21-51-41-860-050-A
(1) If an ozone filter part number 20499001 or 20499002 is used as the replacement component, you must do the procedure that follows:
(a) Remove the union (6) and the blanking plug (2) from the removed ozone filter (30).
(b) If the packing (4) is installed, remove and discard it.
(c) Remove and discard the packing (5).
(d) On the replacement ozone filter (30):
1 Put the new AIPC 21-51-03-14-075 PACKING (5) in position on the union (6).
1 Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the blanking plug (2) and the union (6).
2 Install the union (6) and the blanking plug (2).
3 TORQUE the blanking plug (2) to between 5 and 4 lbf.in (0.06 and 0.05 m.daN )
.
4 Safety the blanking plug (2) with14QDB1 Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - .
5 TORQUE the union (6) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
.
(2) If an ozone filter part number 20499003 or 20499004 or 44018003 is used as the replacement component, you must do the procedure that follows:
(a) Remove the union (6) from the removed ozone filter (30).
(b) Remove and discard the packing (5).
(c) Put the new AIPC 21-51-03-14-075 PACKING (5) in position on the union (6).
(d) Install the union (6) as follows:
1 Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
2 Install the union (6) in the replacement ozone filter (30).
3 TORQUE the union (6) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
.
(3) If an ozone filter part number 20499005 or 44018004 is used as the replacement component, you must do the procedure that follows:
(a) Remove the union (6) from the removed ozone filter (30).
(b) Remove and discard the packing (5).
(c) Put the new AIPC 21-51-03-14-075 PACKING (5) in position on the union (6).
(d) On the replacement ozone filter (30), remove the related plug.
(e) Install the union (6) as follows:
1 Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
2 Install the union (6) in the replacement ozone filter (30).
3 TORQUE the union (6) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
.
Subtask 21-51-41-560-050-D ** ON A/C NOT FOR ALL
(1) If you replace an ozone filter part number 20499003 or 20499004 or 20499005 or 44018003 or 44018004 with part numbers 20499003 or 20499004 or 44018003 or 20499005, you must do the procedure that follows:
(b) TORQUE the blanking plug (2) to between 5 and 4 lbf.in (0.06 and 0.05 m.daN )
.
(c) Safety the blanking plug (2) with14QDB1 Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - .
Subtask 21-51-41-560-050-E ** ON A/C NOT FOR ALL
(a) Make sure that the blanking plugs are installed on the ports of ozone filter (30).
(b) If the blanking plugs are not installed, do the steps that follow:
1 Install the blanking plugs in their related ports.
2 TORQUE the blanking plugs to between 5 and 4 lbf.in (0.06 and 0.05 m.daN )
.
3 Safety the blanking plugs with14QDB1 Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - .
Subtask 21-51-41-420-050-C ** ON A/C NOT FOR ALL
Subtask 21-51-41-410-050-A
[Rev.10 from 2021]
2026.03.31 23:06:09 UTC
Installation of the Ozone Filter
WARNING:
MAKE SURE THAT AIR IS NOT SUPPLIED TO THE AIR CONDITIONING SYSTEM FROM THE MAIN ENGINE, THE APU OR A GROUND SOURCE.
HOT COMPRESSED AIR CAN CAUSE INJURY TO PERSONNEL.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf Explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03PBB1) | Lubricant-Anti Seize High Temp. - |
| (Material No.14QDB1) | Wire-Locking Dia: 0.5 mm (0.020 inch) CRES Nickel Alloy - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| FOR [100HM] (P1 OZONE FILTER) | |
| 191BB, 191KB | |
| FOR [101HM] (P2 OZONE FILTER) | |
| 192FB, 192KB | |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 17 | PACKING-PREFORMED | AIPC 21-51-03-11-090 |
| 41 | TIE-CABLE | AIPC 21-51-03-11-360 |
| 17 | PACKING-PREFORMED | AIPC 21-51-03-12-090 |
| 41 | TIE-CABLE | AIPC 21-51-03-12-360 |
| 5 | PACKING | AIPC 21-51-03-14-075 |
| 17 | SEAL | AIPC 21-51-83-07-290 |
| 41 | TIE-CABLE | AIPC 21-51-83-07-400 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-33-21-618-001-A-01 | Pre-conditioning through the HP Ground Connection |
| TASK 12-33-21-618-001-A-02 | Pre-conditioning with the APU |
| TASK 20-28-00-912-802-A | Electrical Bonding - General Maintenance Procedure |
| TASK 20-28-00-912-803-A | Bonding Surface Preparation |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 53-35-13-000-002-A | Removal of the Quick-Release Access Panels from the Belly Fairing Structure |
| TASK 53-35-13-400-002-A | Installation of the Quick-Release Access Panels on the Belly Fairing Structure |
Subtask 21-51-41-860-050-A
A. Aircraft Maintenance Configuration
(1) Make sure that:
(a) The aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002),
(b) On the panel 30VU:
1 The APU BLEED pushbutton switch is in the off position (the ON legend is off).
2 The ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are in the off position (the OFF legends are on).
3 A warning notice is in position to tell persons not to operate these pushbutton switches.
(c) On the HP ground connector a warning notice is in position to tell persons not to supply the ground air.
(d) The access panels are removed (Ref. AMM TASK 53-35-13-000-002):
1 FOR [100HM] (P1 OZONE FILTER)
191KB and 191BB.
2 FOR [101HM] (P2 OZONE FILTER)
192KB and 192FB.
Subtask 21-51-41-865-051-A (1) Make sure that:
(a) The aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002),
(b) On the panel 30VU:
1 The APU BLEED pushbutton switch is in the off position (the ON legend is off).
2 The ENG 1 BLEED and the ENG 2 BLEED pushbutton switches are in the off position (the OFF legends are on).
3 A warning notice is in position to tell persons not to operate these pushbutton switches.
(c) On the HP ground connector a warning notice is in position to tell persons not to supply the ground air.
(d) The access panels are removed (Ref. AMM TASK 53-35-13-000-002):
1 FOR [100HM] (P1 OZONE FILTER)
191KB and 191BB.
2 FOR [101HM] (P2 OZONE FILTER)
192KB and 192FB.
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 100HM (P1 OZONE FILTER) | |||
| 49VU | AIR COND/FLOW/CTL &/IND1 | 1HB | D07 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/TEMP CTL/SYS 1 CHAN B/28VDC | 52HH | D08 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/115VAC | 1HH | X22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/28VDC | 3HH | X21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/28VDC | 4HH | Y19 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/115VAC | 2HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/115VAC | 49HH | X22 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/28VDC | 51HH | X21 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN B/115VAC | 50HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 101HM (P2 OZONE FILTER) | |||
| 122VU | AIR COND/FLOW/CTL AND IND/2 | 2HB | V21 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/115VAC | 21HH | W22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/28VDC | 23HH | W21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/28VDC | 24HH | Y21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/115VAC | 22HH | Y20 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/115VAC | 53HH | W22 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/28VDC | 55HH | W21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/28VDC | 56HH | Y21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/115VAC | 54HH | Y20 |
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
Subtask 21-51-41-420-051-A A. Installation of the Attachment Components
(1) Put the bracket assembly (12) in position in the brackets (27) and install the bushing (7), the bolt (6), the washer (5) and the nut (4).
(2) Put the support rod (1) in position in the applicable bracket and install the bushing (7), the bolt (6), the washer (5) and the nut (4).
(3) Tighten the nuts (4).
Subtask 21-51-41-560-050-C ** ON A/C NOT FOR ALL (1) Put the bracket assembly (12) in position in the brackets (27) and install the bushing (7), the bolt (6), the washer (5) and the nut (4).
(2) Put the support rod (1) in position in the applicable bracket and install the bushing (7), the bolt (6), the washer (5) and the nut (4).
(3) Tighten the nuts (4).
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
B. Preparation of the Replacement Component (1) If an ozone filter part number 20499001 or 20499002 is used as the replacement component, you must do the procedure that follows:
(a) Remove the union (6) and the blanking plug (2) from the removed ozone filter (30).
(b) If the packing (4) is installed, remove and discard it.
(c) Remove and discard the packing (5).
(d) On the replacement ozone filter (30):
1 Put the new AIPC 21-51-03-14-075 PACKING (5) in position on the union (6).
NOTE: It is not necessary to install a new packing on the blanking plug.
(e) Install the blanking plug (2) and the union (6) as follows: 1 Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the blanking plug (2) and the union (6).
2 Install the union (6) and the blanking plug (2).
3 TORQUE the blanking plug (2) to between 5 and 4 lbf.in (0.06 and 0.05 m.daN )
. 4 Safety the blanking plug (2) with
5 TORQUE the union (6) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
. (2) If an ozone filter part number 20499003 or 20499004 or 44018003 is used as the replacement component, you must do the procedure that follows:
(a) Remove the union (6) from the removed ozone filter (30).
(b) Remove and discard the packing (5).
(c) Put the new AIPC 21-51-03-14-075 PACKING (5) in position on the union (6).
(d) Install the union (6) as follows:
1 Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
2 Install the union (6) in the replacement ozone filter (30).
3 TORQUE the union (6) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
. (3) If an ozone filter part number 20499005 or 44018004 is used as the replacement component, you must do the procedure that follows:
(a) Remove the union (6) from the removed ozone filter (30).
(b) Remove and discard the packing (5).
(c) Put the new AIPC 21-51-03-14-075 PACKING (5) in position on the union (6).
(d) On the replacement ozone filter (30), remove the related plug.
(e) Install the union (6) as follows:
1 Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
2 Install the union (6) in the replacement ozone filter (30).
3 TORQUE the union (6) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
. WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
B. Preparation of the Replacement Component (1) If you replace an ozone filter part number 20499003 or 20499004 or 20499005 or 44018003 or 44018004 with part numbers 20499003 or 20499004 or 44018003 or 20499005, you must do the procedure that follows:
NOTE: It is not necessary to do the steps if an ozone filter part number 20499006 is used as the replacement component.
(a) Remove the blanking plug (2) from the removed ozone filter (30), and install it in the open connector point on the replacement ozone filter (30).(b) TORQUE the blanking plug (2) to between 5 and 4 lbf.in (0.06 and 0.05 m.daN )
. (c) Safety the blanking plug (2) with
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
B. Preparation of the Replacement Component NOTE: It is not necessary to do the steps that follow if an ozone filter (30) with part number 20499006 or 44018005 is used as the replacement component.
(1) If an ozone filter (30) with part number 20499001 or 20499002 or 20499003 or 20499004 or 20499005 or 44018003 or 44018004 is used as the replacement component, do the procedure that follows: (a) Make sure that the blanking plugs are installed on the ports of ozone filter (30).
(b) If the blanking plugs are not installed, do the steps that follow:
1 Install the blanking plugs in their related ports.
2 TORQUE the blanking plugs to between 5 and 4 lbf.in (0.06 and 0.05 m.daN )
. 3 Safety the blanking plugs with
C. Installation of the Ozone Filter
(1) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(5) Put the O-ring (17) in position on the ozone filter flange (16).
(6) If installed: Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(7) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control valve (29).
(9) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(10) Install the clamp (22).
(11) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
.
(12) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
.
(15) If installed: TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
.
(16) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
(17) Sense Line Installation
(b) Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
(c) Install the sense line connector (7) on the union (6).
(d) TORQUE the sense line connector (7) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
.
Subtask 21-51-41-420-050-D ** ON A/C NOT FOR ALL (1) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(5) Put the O-ring (17) in position on the ozone filter flange (16).
(6) If installed: Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(7) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control valve (29).
NOTE: You must make sure that you do not move the O-ring (17) when you install the ozone filter (30).
(8) Install the bolts (24), the washers (25) and the nuts (26). (9) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(10) Install the clamp (22).
(11) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
. (12) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
NOTE: Turn the sleeve (11) when you move it.
This will help to prevent damage to the seals in the sleeve (11).
(13) Install the clamp (31). This will help to prevent damage to the seals in the sleeve (11).
NOTE: Make sure that the connecting straps (35) are:
(14) TORQUE the clamp (31) to between 0.500 and 0.400 m.daN (44.25 and 35.40 lbf.in ) - not twisted,
- in a horizontal position,
- parallel to each other.
. (15) If installed: TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
. (16) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
(17) Sense Line Installation
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
(a) Remove the blanking plugs from the disconnected line ends. (b) Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
(c) Install the sense line connector (7) on the union (6).
(d) TORQUE the sense line connector (7) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
. C. Installation of the Ozone Filter
(1) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(5) Put the O-ring (17) in position on the ozone filter flange (16).
(6) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(7) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control valve (29).
(9) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(10) Install the clamp (22).
(11) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
.
(12) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
.
(15) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
.
(16) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
(b) Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
(c) Install the sense line connector (7) on the union (6).
(d) TORQUE the sense line connector (7) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
.
Subtask 21-51-41-420-050-F ** ON A/C NOT FOR ALL (1) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(5) Put the O-ring (17) in position on the ozone filter flange (16).
(6) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(7) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control valve (29).
NOTE: Make sure that you do not move the O-ring (17) when you install the ozone filter (30).
(8) Install the bolts (24), the washers (25) and the nuts (26). (9) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(10) Install the clamp (22).
(11) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
. (12) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
NOTE: Turn the sleeve (11) when you move it.
This will help to prevent damage to the seals in the sleeve (11).
(13) Install the clamp (31) and make sure that the connecting straps (35) are: This will help to prevent damage to the seals in the sleeve (11).
- Not twisted
- In a horizontal position
- Parallel to each other.
. (15) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
. (16) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
(17) Sense Line Installation WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
(a) Remove the CAP - BLANKING from the disconnected line ends. (b) Apply a small amount of Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union (6).
(c) Install the sense line connector (7) on the union (6).
(d) TORQUE the sense line connector (7) to between 1.05 and 0.95 m.daN (92.92 and 84.07 lbf.in )
. C. Installation of the Ozone Filter
(1) Remove the protective covers from the open ends of the flange (23), the pack flow-control system (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that both ports on the ozone filter are closed and safety wired.
(5) Make sure that the packing (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(6) Put the packing (17) in position on the ozone filter flange (16).
(7) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(8) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control system (29).
(10) If installed before, install the insulation cover (40) on the ozone filter (30):
(12) Install the clamp (22).
(13) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
.
(14) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
.
(17) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
.
(18) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
Subtask 21-51-41-420-050-G ** ON A/C NOT FOR ALL (1) Remove the protective covers from the open ends of the flange (23), the pack flow-control system (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that both ports on the ozone filter are closed and safety wired.
(5) Make sure that the packing (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(6) Put the packing (17) in position on the ozone filter flange (16).
(7) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(8) Carefully put the ozone filter in position on the bracket (12) and on the pack flow-control system (29).
NOTE: You must make sure that you do not move the packing (17) when you install the ozone filter (30).
(9) Install the bolts (24), the washers (25) and the nuts (26). (10) If installed before, install the insulation cover (40) on the ozone filter (30):
- make sure that the insulation cover (40) is in the correct position on the ozone filter (30) and close the velcro tape (42).
- make sure that the insulation cover (40) overlaps at both ends of the ozone filter housing (30) and install the new AIPC 21-51-03-11-360 TIE-CABLE (41) or AIPC 21-51-03-12-360 TIE-CABLE (41) or AIPC 21-51-83-07-400 TIE-CABLE (41).
(12) Install the clamp (22).
(13) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
. (14) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
NOTE: Turn the sleeve (11) when you move it.
This will help to prevent damage to the seals in the sleeve (11).
(15) Install the clamp (31) and make sure that the connecting straps (35) are: This will help to prevent damage to the seals in the sleeve (11).
- not twisted,
- in a horizontal position,
- parallel to each other.
. (17) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
. (18) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
C. Installation of the Ozone Filter
(1) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(5) Put the O-ring (17) in position on the ozone filter flange (16).
(6) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(7) Carefully put the ozone filter (30) in position on the bracket (12) and on the pack flow-control valve (29).
(9) Install the insulation cover (40) on the ozone filter (30):
(11) Install the clamp (22).
(12) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
.
(13) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
.
(16) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
.
(17) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
Subtask 21-51-41-420-050-J ** ON A/C NOT FOR ALL (1) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(2) Clean the component interfaces and the adjacent area.
(3) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Make sure that the O-ring (17) is in a good condition. If necessary replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(5) Put the O-ring (17) in position on the ozone filter flange (16).
(6) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(7) Carefully put the ozone filter (30) in position on the bracket (12) and on the pack flow-control valve (29).
NOTE: You must make sure that you do not move the O-ring (17) when you install the ozone filter (30).
(8) Install the bolts (24), the washers (25) and the nuts (26). (9) Install the insulation cover (40) on the ozone filter (30):
- make sure that the insulation cover (40) is in the correct position on the ozone filter (30) and close the velcro tape (42).
- make sure that the insulation cover (40) overlaps at both ends of the ozone filter housing (30) and install the new AIPC 21-51-03-11-360 TIE-CABLE (41) or AIPC 21-51-03-12-360 TIE-CABLE (41) or AIPC 21-51-83-07-400 TIE-CABLE (41).
(11) Install the clamp (22).
(12) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
. (13) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
NOTE: Turn the sleeve (11) when you move it.
This will help to prevent damage to the seals in the sleeve (11).
(14) Install the clamp (31) and make sure that the connecting straps (35) are: This will help to prevent damage to the seals in the sleeve (11).
- not twisted,
- in a horizontal position,
- parallel to each other.
. (16) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
. (17) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21) (Ref. AMM TASK 20-28-00-912-802).
C. Installation of the Ozone Filter
(1) Prepare the surface of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-803).
(2) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(3) Clean the component interfaces and the adjacent area.
(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(5) Make sure that the O-ring (17) is in a good condition. If necessary, replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(6) Put the O-ring (17) in position on the ozone filter flange (16).
(7) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(8) Carefully put the ozone filter (30) in position on the bracket (12) and on the pack flow-control valve (29).
(10) Tighten the nuts (26).
(11) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(12) Tighten the nut (13).
(13) Install the clamp (22).
(14) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
.
(15) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
.
(18) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
.
(19) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21).
(20) Tighten the nut (21).
(21) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
Subtask 21-51-41-220-050-A (1) Prepare the surface of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-803).
(2) Remove the protective covers from the open ends of the flange (23), the pack flow-control valve (29) and the ozone filter (30).
(3) Clean the component interfaces and the adjacent area.
(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(5) Make sure that the O-ring (17) is in a good condition. If necessary, replace the AIPC 21-51-03-11-090 PACKING-PREFORMED (17) or AIPC 21-51-83-07-290 SEAL (17) or AIPC 21-51-03-12-090 PACKING-PREFORMED (17).
(6) Put the O-ring (17) in position on the ozone filter flange (16).
(7) Make sure that the bolts (32), the washers (33) and the nuts (34) are loosely assembled with the bracket (12).
(8) Carefully put the ozone filter (30) in position on the bracket (12) and on the pack flow-control valve (29).
NOTE: You must make sure that you do not move the O-ring (17) when you install the ozone filter (30).
(9) Install the bolts (24), the washers (25) and the nuts (26). (10) Tighten the nuts (26).
(11) Put the tie-rod (1) in position and install the bolt (15), the washer (14) and the nut (13).
(12) Tighten the nut (13).
(13) Install the clamp (22).
(14) TORQUE the clamp (22) to between 0.930 and 0.810 m.daN (82.30 and 71.68 lbf.in )
. (15) Move the sleeve (11) and the flange (23) in position on the ozone filter (30).
NOTE: Turn the sleeve (11) when you move it.
This will help to prevent damage to the seals in the sleeve (11).
(16) Install the clamp (31) and make sure that the connecting straps (35) are: This will help to prevent damage to the seals in the sleeve (11).
- Not twisted
- In a horizontal position
- Parallel to each other.
. (18) TORQUE the nuts (34) to between 0.8 and 0.7 m.daN (70.80 and 61.95 lbf.in )
. (19) Put the bonding strap (19) in position and install the screw (18), the washer (20) and the nut (21).
(20) Tighten the nut (21).
(21) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802).
D. Post-Installation Measurement and Adjustment
Ozone Filter ** ON A/C NOT FOR ALL
Ozone Filter ** ON A/C NOT FOR ALL
Ozone Filter ** ON A/C NOT FOR ALL
Ozone Filter ** ON A/C NOT FOR ALL
(1) At the sleeve (11), make sure that dimension X is 160.5 -3.5 MM or +3.5 MM (6.32 -0.14 IN. or +0.14 IN.):
(a) If necessary, adjust the tie-rod (1) to get the tolerance.
(b) Safety the tie-rod (1).
(2) At the mounting (28), make sure that dimension V between the mounting (28) and the bracket (27) is not less than 1.2 MM (0.05 IN.):
(a) If necessary, adjust the tie-rod (1) to get the tolerance.
(b) Safety the tie-rod (1).
Subtask 21-51-41-865-052-A
Ozone Filter ** ON A/C NOT FOR ALL
Ozone Filter ** ON A/C NOT FOR ALL
Ozone Filter ** ON A/C NOT FOR ALL
Ozone Filter ** ON A/C NOT FOR ALL (a) If necessary, adjust the tie-rod (1) to get the tolerance.
(b) Safety the tie-rod (1).
(2) At the mounting (28), make sure that dimension V between the mounting (28) and the bracket (27) is not less than 1.2 MM (0.05 IN.):
(a) If necessary, adjust the tie-rod (1) to get the tolerance.
(b) Safety the tie-rod (1).
E. Make sure that this(these) circuit breaker(s) is(are) closed:
Subtask 21-51-41-710-050-C | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 100HM (P1 OZONE FILTER) | |||
| 49VU | AIR COND/FLOW/CTL &/IND1 | 1HB | D07 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/TEMP CTL/SYS 1 CHAN B/28VDC | 52HH | D08 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/115VAC | 1HH | X22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/1/28VDC | 3HH | X21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/28VDC | 4HH | Y19 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/1/115VAC | 2HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/115VAC | 49HH | X22 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN A/28VDC | 51HH | X21 |
| 122VU | AIR COND/TEMP CTL SYS 1/CHAN B/115VAC | 50HH | Y18 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 101HM (P2 OZONE FILTER) | |||
| 122VU | AIR COND/FLOW/CTL AND IND/2 | 2HB | V21 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/115VAC | 21HH | W22 |
| 122VU | AIR COND/PACK TEMP/CTL SYS1/2/28VDC | 23HH | W21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/28VDC | 24HH | Y21 |
| 122VU | AIR COND/PACK TEMP CTL SYS2/2/115VAC | 22HH | Y20 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/115VAC | 53HH | W22 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN A/28VDC | 55HH | W21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/28VDC | 56HH | Y21 |
| 122VU | AIR COND/TEMP CTL SYS 2/CHAN B/115VAC | 54HH | Y20 |
F. Test
(1) Do the pre-conditioning through the HP ground connector (Ref. AMM TASK 12-33-21-618-001) or with the APU (Ref. AMM TASK 12-33-21-618-001).
(2) Do a leak check of the ozone filter and sense line connections.
5. Close-up(1) Do the pre-conditioning through the HP ground connector (Ref. AMM TASK 12-33-21-618-001) or with the APU (Ref. AMM TASK 12-33-21-618-001).
(2) Do a leak check of the ozone filter and sense line connections.
NOTE: Make sure that there are no leaks.
(3) After approx. 15 minutes stop the pre-conditioning (Ref. AMM TASK 12-33-21-618-001) or (Ref. AMM TASK 12-33-21-618-001). Subtask 21-51-41-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the access panels (Ref. AMM TASK 53-35-13-400-002):
(a) FOR [100HM] (P1 OZONE FILTER)
191KB and 191BB.
(b) FOR [101HM] (P2 OZONE FILTER)
192KB and 192FB.
Subtask 21-51-41-862-050-A (1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the access panels (Ref. AMM TASK 53-35-13-400-002):
(a) FOR [100HM] (P1 OZONE FILTER)
191KB and 191BB.
(b) FOR [101HM] (P2 OZONE FILTER)
192KB and 192FB.