STANDARD PRACTICES - ENGINE - GENERAL - DESCRIPTION AND OPERATION
** ON A/C NOT FOR ALL
1. General
This section contains the maintenance operations that can be done with the engine installed on the aircraft.
This section contains the maintenance operations that can be done with the engine installed on the aircraft.
A. Related Data
(1) Data related to the on-aircraft maintenance of the propulsion system includes the following:
(a) Troubleshooting (Refer to the Troubleshooting Manual).
(b) Maintenance Practices.
(c) Servicing.
(d) Removal/Installation of Line Replaceable Units (LRUs) and of the Powerplant.
(e) Adjustment/Test.
(f) Inspection/Check.
(g) Cleaning/Painting.
(h) Approved Repairs.
(2) The chapter numbers and designations used are as follows:
(a) 05-Time Limits.
(b) 06-Dimensions and Areas.
(c) 11-Placards and Markings.
(d) 12-Servicing.
(e) 23-Communications.
(f) 24-Electrical Power.
(g) 26-Fire Protection.
(h) 29-Hydraulic Power.
(i) 30-Ice and Rain Protection.
(j) 36-Pneumatic.
(k) 54-Nacelles and Pylons.
(l) 70-Standard Practices - Engines.
(m) 71-Power Plant.
(n) 72-Engine.
(o) 73-Engine Fuel and Control.
(p) 74-Ignition.
(q) 75-Air.
(r) 76-Engine Controls.
(s) 77-Engine Indicating.
(t) 78-Exhaust.
(u) 79-Oil.
(v) 80-Starting.
(3) Data that refers to location, description and operation of the engine, its components and systems is also included.
(4) Data related to safety procedures, standard on-aircraft procedures and WARNING/CAUTION notices must be followed to prevent injury to persons and damage to equipment.
(5) Related Publications
(6) The publications listed as follows are connected to and used with this manual:
(a) Propulsion System Operating Instructions (Refer to Flight Crew Operating Manual).
(b) Aircraft Plant Illustrated Parts Catalog (AIPC) - The Illustrated Parts Catalog identifies and illustrates also those Engine, Nacelle and Thrust Reverser parts that are likely to be removed/installed while the Propulsion System is mounted on the aircraft. It is only to be used for the order, storage, issue and identification of parts. It is not to be used as the authority for procedures of disassembly or assembly. The AIPC is also a historical record (by the Service Bulletin standard) of the parts used, superseded and/or discontinued.
(c) Illustrated Tool and Equipment Manual (Refer to Illustrated Tool and Equipment Manual) - The Illustrated Tool and Equipment Manual gives data on the special tools and equipment necessary for the engine. The tools and equipment are illustrated together with a description of purpose and usage.
(d) Non-Destructive Test Manual (Refer to NDT).
(e) Engine Manual - The engine manual does not relate directly to the on-aircraft maintenance of the engine, but it does contain the data necessary for work to be completed on an engine in the workshop.
(f) IAE - Component Maintenance Manuals - These four manuals (Tubes/Hoses/Ducts, Miscellaneous Mechanical, Electrical Harness and Cables, Fuel Nozzle and Support) are related to the Engine Manual and contain data for work to be accomplished in the workshop.
(g) Wiring Data (Refer to ESPM) - The Electrical Standard Practices Manual provides data necessary for support of the various electrical cables and harnesses that are installed on the Propulsion System.
(h) Vendor Component Maintenance Manuals - The various Vendor Component Maintenance Manuals, which cover the proprietary components/accessories that are installed in the Propulsion System, contain data for work to be accomplished in the workshop. A complete listing of these Vendor Component Maintenance Manuals is contained in the: TECHNICAL PUBLICATIONS AND LIST OF OVERHAULABLE COMPONENTS (TPI/LOC).
(i) Engine/Nacelle Service Bulletins - Engine Service Bulletins (V2500-ENG) and Nacelle Service Bulletins (V2500-NAC) are issued to provide instructions for the advancement of a configuration or for the accomplishment of a one-time inspection, etc.
(7) Engine Area Identification
(8) Clock position, left, right and other direction instructions refer to an engine in a horizontal position, viewed from the rear and with the engine mounts at the top.
(9) Engine Consumable Product
(10) All the engine consumable products are included in the chapter 70-30-00. The national reference of products is not mandatory in the AMM and when this reference is unknown it must be replaced by '*'.
B. Welding
| WARNING : THE AIRCRAFT AND ENGINE MANUFACTURERS RECOMMEND THAT YOU DO NOT |
| WELD ENGINE COMPONENTS WHEN THE ENGINE IS INSTALLED ON THE |
| AIRFRAME. |
| ALL THE WELD REPAIRS GIVEN BY THE ENGINE MANUFACTURER ARE FOR |
| ENGINES OR COMPONENTS IN A WORKSHOP. THERE IS A FIRE RISK IF YOU |
| WELD ON AN INSTALLED ENGINE BECAUSE OF THE FLAMMABLE LIQUIDS IN |
| THIS AREA. |
C. List of VRS (V2500 Repair Scheme) used in AMM
| ------------------------------------------------------------------------------- |
| VRS No. TITLE CH-SE-SU PAGE |
| BLOCK |
| ------------------------------------------------------------------------------- |
| VRS1030 REPAIR OF THE LP COMPRESSOR FAN BLADE 72-31-11 801 |
| TOUCH UP COATING |
| VRS1058 REPAIR OF THE LP COMPRESSOR BLADES 72-31-11 801 |
| AND FILLERS |
| VRS1059 REPAIR OF THE LP COMPRESSOR ANNULUS 72-31-11 801 |
| FILLER TOUCH-UP COATING |
| VRS1063 REPAIR OF THE LP COMPRESSOR FAN BLADE 72-31-11 801 |
| CHOCKING PADS |
| VRS1065 REPAIR LEADING EDGE EROSION AND THE LP 72-31-11 801 |
| COMPRESSOR ROTOR BLADES BY MATERIAL |
| REMOVAL |
| VRS1069 REPAIR OF THE FRONT MOUNT TUBE ASSEMBLY 71-21-11 801 |
| VRS1113 REPAIR OF THE LP COMPRESSOR 72-31-11 801 |
| ANNULUS FILLERS - REPAIR |
| VRS1148 REPLACEMENT OF THE STAGE 1 FAN DISK REAR 72-31-12 801 |
| RAMP |
| VRS1149 REPAIR OF THE STAGE 1 FAN DISK TOUCH UP 72-31-12 801 |
| COATING |
| VRS1163 REPAIR OF THE LP COMPRESSOR FRONT BLADE 72-31-13 801 |
| RETAINING RING |
| VRS1174 REPLACEMENT OF THE STAGE 1 FAN DISK 72-31-12 801 |
| SHANK NUT |
| VRS1175 REPLACEMENT OF THE SHANK NUTS OF THE 72-31-13 801 |
| FRONT BLADE RETAINING RING |
| VRS1408 LOCAL REPAIR OF ACOUSTIC LINING 72-32-85 801 |
| VRS1411 REPAIR OF FAN CASE ATTRITION LINING 72-32-85 801 |
| DOWN TO THE GRP LAYER |
| VRS1421 REPAIR OF THE LP COMPRESSOR OUTLET 72-32-88 801 |
| GUIDE VANES |
| VRS1428 REPAIR OF ACOUSTIC LININGS 72-32-89 801 |
| VRS1432 REPAIR OF THE INLET CONE 72-38-11 801 |
| VRS1506 REPAIR DAMAGE ON THE LP COMPRESSOR FAN 72-31-11 801 |
| BLADES BY LOCAL MATERIAL REMOVAL |
| VRS1511 REPAIR OF THE FAN CASE ACOUSTIC 72-32-85 801 |
| LININGS BY BONDING |
| VRS1596 FAN FRAME T2.5CM REPAIR 72-32-03 801 |
| VRS1714 REPAIR OF THE INLET CONE FAIRING 72-38-11 801 |
| VRS1731 REPAIR OF THE FAN FRAME ASSEMBLY 72-32-03 801 |
| VRS1802 REPAIR THE CRACK IN THE FAN CASE LINER 72-32-87 801 |
| PANEL |
| VRS1806 REPAIR OF FAN CASE - POST SBE 72-0160 72-32-85 801 |
| VRS1810 REPAIR OF THE LP COMPRESSOR FRONT BLADE 72-31-13 801 |
| RETAINING RING |
| VRS1811 REPAIR OF THE LP COMPRESSOR STUB SHAFT 72-32-51 801 |
| VRS1813 REPAIR OF THE SPLITTER FAIRING 72-32-93 801 |
| VRS1814 REPAIR OF THE SPLITTER FAIRING 72-32-93 801 |
| VRS1815 REPAIR OF THE LP COMPRESSOR ANNULUS 72-31-11 801 |
| FILLERS |
| VRS1816 REPAIR OF THE LP COMPRESSOR ANNULUS 72-31-11 801 |
| FILLERS - REPAIR |
| VRS1817 REPAIR OF THE FAN EXIT VANE 72-32-88 801 |
| ASSEMBLY |
| VRS1824 REPAIR OF THE FAN CASE 72-32-85 801 |
| VRS1825 REPAIR OF THE FAN CASE ATTRIBUTION 72-32-85 801 |
| LINING DOWN TO THE GRC LAYER |
| VRS1826 REPAIR OF THE FAN CASE ANTI-ICE 72-32-85 801 |
| IMPACT PANELS |
| VRS1827 REPAIR OF THE FAN CASE ACOUSTIC 72-32-85 801 |
| LININGS |
| VRS1828 REPAIR OF THE BLUE FILLER 72-32-85 801 |
| VRS1843 REPAIR BY REPLACEMENT OF THE 72-32-85 801 |
| ATTRIBUTION LININGS |
| VRS1844 REPAIR BY REPLACEMENT OF THE 72-32-85 801 |
| ANTI-ICE IMPACT PANELS |
| VRS1845 REPAIR BY REPLACEMENT OF THE 72-32-85 801 |
| ACOUSTIC LININGS |
| VRS1850 REPAIR OF THE LP COMPRESSOR INLET 72-32-91 801 |
| GUIDE VANES |
| VRS1937 REPAIR OF THE MISSING SCREW ON THE 72-32-86 801 |
| INTERMEDIATE STRUCTURE REAR FAIRING |
| VRS1946 REPAIR OF THE FAN CASE ATTRIBUTION 72-32-85 801 |
| LINING BELOW THE GRC LAYER |
| VRS1952 REPAIR OF FAN CASE ANTI ICE IMPACT 72-32-85 801 |
| LININGS |
| VRS1955 REPAIR BY REPLACING THE FRONT LINING 72-32-85 801 |
| VRS1956 REPAIR BY REPLACING THE REAR LINING 72-32-85 801 |
| VRS1958 REPAIR BY REPLACING THE ACOUSTIC 72-32-85 801 |
| LINING |
| VRS1959 REPAIR BY REMPLACING THE FRONT PANEL, 72-32-85 801 |
| MIDDLE PANEL AND REAR PANEL |
| VRS1973 REPAIR OF THE LP COMPRESSOR FAN, 72-31-11 801 |
| RE-APPLY COATING |
| VRS2001 REPAIR OF HEATSHIELD - LEFT C-DUCT 78-32-49 801 |
| FIXED STRUCTURE |
| VRS2002 REPAIR OF HEATSHIELD - RIGHT C-DUCT 78-32-79 801 |
| FIXED STRUCTURE |
| VRS2053 REPLACEMENT OF THE LOWER TRACK SEAL/ 78-32-49 801 |
| RETAINER - LEFT THRUST REVERSER |
| VRS2054 REPLACEMENT OF THE LOWER TRACK SEAL/ 78-32-79 801 |
| RETAINER - RIGHT THRUST REVERSER |
| VRS2055 REPLACEMENT OF THE COMMON NOZZLE OUTER 78-11-11 801 |
| DUCT SEAL |
| VRS2059 REPLACEMENT OF THE COMMON NOZZLE INNER 78-11-11 801 |
| DUCT SEALS AND RETAINERS |
| VRS2070 REPLACEMENT OF THE RIGHT TRANSLATING 78-32-76 801 |
| COWL SEALS |
| VRS2071 REPLACEMENT OF THE LEFT TRANSLATING 78-32-46 801 |
| COWL SEALS |
| VRS2076 REPLACEMENT OF THE PRESSURE SEAL - 78-32-79 801 |
| RIGHT THRUST REVERSER |
| VRS2077 REPLACEMENT OF THE PRESSURE SEAL - 78-32-49 801 |
| LEFT THRUST REVERSER |
| VRS2079 REPLACEMENT OF THE SEAL - LEFT 78-32-49 801 |
| C-DUCT FIXED STRUCTURE |
| VRS2118 REPLACEMENT OF THE HINGE ACCESS 78-32-79 801 |
| PANEL SEAL/RETAINER - RIGHT THRUST |
| REVERSER |
| VRS2119 REPLACEMENT OF THE HINGE ACCESS 78-32-49 801 |
| PANEL SEAL/RETAINER - LEFT THRUST |
| REVERSER |
| VRS2251 REPAIR THE CASCADE ASSEMBLY SURFACE 72-32-19 801 |
| DAMAGE |
| VRS2253 REMOVE THE DAMAGED BLADE FROM THE 72-32-19 801 |
| CASCADE PANEL ASSEMBLY |
| VRS2254 REPAIR THE BLANK CASCADE PANEL 72-32-19 801 |
| ASSEMBLY SURFACE DAMAGE |
| VRS2257 STOP DRILL THE CRACK ON THE CASCADE 72-32-19 801 |
| ASSEMBLY FAIRING AND BLANK |
| CASCADE PANEL ASSEMBLY |
| VRS2278 BLEND REPAIR OF THE LEFT THRUST 78-11-11 801 |
| REVERSER BLOCKER DOOR DRAG LINK |
| VRS2279 BLEND REPAIR OF THE LEFT THRUST 78-32-45 801 |
| REVERSER BLOCKER DOOR SURFACE |
| DAMAGE |
| VRS2280 BLEND REPAIR OF THE RIGHT THRUST 78-32-72 801 |
| REVERSER BLOCKER DOOR DRAG LINK |
| SURFACE DAMAGE |
| VRS2281 BLEND REPAIR OF THE RIGHT THRUST 78-32-75 801 |
| REVERSER BLOCKER DOOR SURFACE |
| DAMAGE |
| VRS2305 REPLACEMENT OF THE COMMON NOZZLE 78-11-11 801 |
| ASSEMBLY INNER ANNULUS SEALS |
| VRS2725 REPLACE THE AERODYNAMIC SEALANT ON 72-45-00 801 |
| THE AIR INTAKE COWL OR THE P2/T2 |
| SENSOR |
| VRS2733 REPLACE THE IDENTIFICATION MARKS ON 71-11-11 801 |
| THE NOSE COWL |
| VRS2734 REPLACE THE IDENTIFICATION MARKS ON 71-13-11 801 |
| THE LEFT FAN COWL DOOR |
| VRS2735 REPLACE THE IDENTIFICATION MARKS ON 71-13-14 801 |
| THE OIL FILLER DOOR/CHIP DETECTOR |
| DOOR |
| VRS2736 REPLACE THE IDENTIFICATION MARKS ON 71-13-16 801 |
| THE RIGHT FAN COWL DOOR |
| VRS2737 REPLACE THE IDENTIFICATION MARKS ON 71-13-17 801 |
| THE AIR STARTER DOOR |
| VRS2741 REPLACE THE HI-LOK FASTENERS ON THE 71-13-14 801 |
| OIL FILLER DOOR OVERSIZE FASTENERS |
| VRS2746 REPLACE THE LOOSE OR DAMAGED RIVETS 71-11-11 801 |
| OF THE LIPSKIN INNER SURFACE |
| VRS2770 REPLACE THE LOOSE OR DAMAGED RIVETS 71-11-11 801 |
| OF THE LIPSKIN OUTER SURFACE |
| VRS2804 REPLACE THE SEAL ON THE THERMAL 71-11-11 801 |
| ANTI-ICING OUTLET PANEL |
| VRS2825 REPLACE THERMAL ANTI-ICING OUTLET 71-11-11 801 |
| GRILLE |
| VRS2849 REPLACE THE HINGE ON THE OIL FILLER 71-13-14 801 |
| ACCESS DOOR |
| VRS2934 REPLACE A CAPTIVE NUT ON THE ATTACH 71-11-11 801 |
| RING |
| VRS2935 HAND BLEND AND POLISH DAMAGE ON THE 71-13-14 801 |
| ACCESS PANEL HINGE |
| VRS3019 REPLACE THE NUT(S) ON THE TURBINE 72-50-00 801 |
| EXHAUST CASE, REPAIR |
| VRS3500 REPLACE THE JUMPERS, CONTACTS OR 73-22-35 801 |
| CONNECTOR |
| VRS3501 REPAIR THE JUMPER CONTACT OR CONTACT 73-22-35 801 |
| VRS3503 REPLACE THE DATA ENTRY PLUG 73-22-35 801 |
| BACKSHELL ASSEMBLY |
| VRS6514 REPAIR DAMAGED HELICOIL INSERT(S) 72-41-31 801 |
| IN THE HP COMPRESSOR, FRONT CASE |
| ASSEMBLY, BY REPLACEMENT |
| VRS6536 REPAIR OF BIFURCATION PANEL SIDE SEALS 72-38-25 801 |
| AND CLIPS |
| VRS6637 REPAIR DAMAGED HELICOIL INSERT(S) 72-41-23 801 |
| IN THE HP COMPRESSOR, REAR OUTER CASE |
| ASSEMBLY, BY REPLACEMENT |
| VRS6669 REPAIR RUBBER SEAL OF THE DISCONNECT 72-38-25 801 |
| PANEL BY REPLACEMENT OF THE LOWER |
| SEAL AND CLIP |